Solar-Augmented Refrigeration Cycle for Compressor Energy Reduction

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing refrigeration cycles, such as heat pumps and air conditioners, suffer from low total system energy efficiency ratio (EER), necessitating improvements to enhance energy efficiency.

Innovation Solution

Integration of a solar heat exchanger assembly between the compressor and condenser or condenser and expansion valve in the refrigeration cycle to harness solar energy, optimizing refrigerant state and pressure control for enhanced efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If a conventional refrigeration cycle is used, then the system can transfer heat between areas, but the total system energy efficiency ratio (EER) is low

Engineering Contradiction:
Improveenergy efficiency ratioVSAvoidenergy consumption
Core Design Contradiction:
Use of energy by moving objectVSLoss of energy

Solution Approach 1:

The patent combines a solar thermal subsystem with the conventional vapor-compression refrigeration cycle by integrating a solar collector and heat exchanger that pre-heat the refrigerant before it enters the compressor. This merging of solar energy capture with the existing refrigeration components creates a hybrid system that reduces overall energy consumption while maintaining cooling performance.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The invention changes the thermal parameters of the refrigerant by pre-heating it using solar energy before compression. This parameter change (increasing refrigerant temperature prior to compression) reduces the work required by the compressor and improves the coefficient of performance (COP) and energy efficiency ratio (EER) of the system.

Inventive Principle:
Principle #35Parameter changes

2Use of energy by moving object

If solar energy is integrated into the refrigeration cycle, then energy efficiency improves, but device complexity increases

Engineering Contradiction:
Improveenergy efficiency ratioVSAvoidsystem complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The solar collector assembly serves multiple functions: it captures solar energy, heats the refrigerant, and can operate in conjunction with the existing refrigeration cycle components. This multi-functionality reduces the need for entirely separate systems and manages complexity by making the added components versatile.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

A heat exchanger acts as an intermediary component that facilitates heat transfer from the solar collector to the refrigerant without requiring direct contact or complex integration. This intermediary simplifies the coupling between the solar thermal subsystem and the vapor-compression cycle, reducing overall system complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The integration of a solar heat exchanger improves refrigeration cycle efficiency by reducing the energy required to compress refrigerant to desired pressures, resulting in increased EER during both heating and cooling modes.

Implementation Method 1

Integration of a solar heat exchanger assembly between the compressor and condenser or condenser and expansion valve in the refrigeration cycle to harness solar energy

Methodology Applied
Scientific EffectSolar energy: Solar Energy

Implementation Method 2

Heat pumps, air conditioners and refrigeration/freezer systems can utilize a circulating refrigerant that transitions between a saturated liquid state and a saturated vapor state

Methodology Applied
Scientific EffectPhase change: Phase Change

Implementation Method 3

Condenser 60 is a heat exchanger that cools the refrigerant by heating the environment around condenser 60

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 4

Evaporator 80 is a heat exchanger that heats the refrigerant by cooling the environment around evaporator 80

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Data Source

PatentUS20250314403A1Solar augmented refrigeration cycle
Publication Date: 2025.10.09 COMMERCIAL ENERGY SAVING PLUS LLC
  • US20250314403A1 patent drawing
  • US20250314403A1 patent drawing
  • US20250314403A1 patent drawing

AI summary

A method of controlling a refrigeration cycle device that includes refrigerant, a variable speed compressor, a condenser, a solar heater, a sensor, an expansion valve, an evaporator and a controller, the method including compressing the refrigerant using the compressor, in the condenser, cooling the refrigerant and condensing the refrigerant into a liquid state, in the solar heater, heating the refrigerant using solar energy, using the sensor, determining a pressure or a temperature of the refrigerant after it has been heated in the solar heater, and controlling the speed of the variable speed compressor using a closed-loop control scheme based at least in part on the determined pressure or temperature of the refrigerant.