Solar Cell Electrode Stack for Halide Diffusion and Oxidation Resistance

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Solution Overview

Problem

Existing solar cells with inverted structures have room for improvement in conversion efficiency and stability.

Innovation Solution

A photoelectric conversion element with a specific layered structure, including a transparent electroconductive layer, hole transport layer, light absorption layer, electron transport layer, and electrode, where the electrode is composed of stacked Bi, Ti, and Au layers to prevent halide ion diffusion and oxidation, enhancing ohmic contact and stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a simple electrode structure is used, then device complexity is reduced, but conversion efficiency and stability deteriorate

Engineering Contradiction:
Improveelectrode structureVSAvoidstability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The electrode is segmented into three distinct layers: a first electroconductive layer (Bi, Ti, or Cr) for ohmic contact and halide ion barrier, a second electroconductive layer (Au, Pt, or C) for electron collection, and an optional third electroconductive layer for enhanced stability. This segmentation allows each layer to perform its specific function optimally, resolving the contradiction between simple structure and high reliability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The electrode uses composite material structure combining different metals and carbon materials with complementary properties. The first layer (Bi/Ti/Cr) provides low work function and halide ion blocking, the second layer (Au/Pt/C) provides high electrical conductivity and chemical stability, creating a composite electrode that achieves both simplicity and high reliability.

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If a single-layer electrode is used, then manufacturing is simplified, but halide ion diffusion and oxidation occur

Engineering Contradiction:
Improveelectrode fabricationVSAvoidhalide ion diffusion and oxidation
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The first electroconductive layer (Bi, Ti, or Cr) acts as an intermediary layer between the electron transport layer and the outer electrode layers. It provides ohmic contact for electron collection while simultaneously serving as a diffusion barrier against halide ions, preventing them from reaching and degrading the outer Au/Pt/C layer.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The harmful functions of halide ion diffusion and oxidation are extracted and isolated to the first electroconductive layer, which is specifically designed to handle these interactions. This layer takes out the burden of protecting against degradation, allowing the outer layers to focus on electron collection without being affected by harmful factors.

Inventive Principle:
Principle #2Taking out (Extraction)

3Productivity

If high conversion efficiency is pursued, then performance improves, but long-term stability deteriorates

Engineering Contradiction:
Improveconversion efficiencyVSAvoidoperational lifetime
Core Design Contradiction:
ProductivityVSDuration of action of stationary object

Solution Approach 1:

Different regions of the electrode have different local qualities optimized for specific functions. The first layer has low work function and high reactivity for efficient electron collection (boosting conversion efficiency), while the outer Au/Pt/C layer has high chemical stability for long-term durability. This local differentiation allows the electrode to simultaneously achieve high efficiency and long stability.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The first electroconductive layer provides beforehand cushioning by establishing a stable interface with the electron transport layer and blocking halide ion diffusion paths before degradation can occur. This preventive barrier protects the electrode structure from deterioration during operation, ensuring long-term stability while maintaining high conversion efficiency.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves high conversion efficiency and long-term stability by preventing halide ion diffusion and oxidation, improving the performance of the solar cell.

Implementation Method 1

the first electroconductive layer is structured to make ohmic contact with the electron transport layer, and to prevent the diffusion of the halide ions towards the second electroconductive layer

Methodology Applied
Scientific EffectDiffusion barrier: Diffusion Barrier

Implementation Method 2

the second electroconductive layer is structured to prevent the diffusion of the third electroconductive layer towards the electron transport layer or the light absorption layer

Methodology Applied
Scientific EffectDiffusion barrier: Diffusion Barrier

Implementation Method 3

the first electroconductive layer is structured to make ohmic contact with the electron transport layer

Methodology Applied
Scientific EffectOhmic contact: Conduction (electrical)

Data Source

PatentEP4679985A1Photoelectric conversion element and solar cell comprising same
Publication Date: 2026.01.14 CITIZEN WATCH CO LTD
  • EP4679985A1 patent drawingFigure 1~2
  • EP4679985A1 patent drawingFigure 3~4
  • EP4679985A1 patent drawingFigure 5A~5B

AI summary

A photoelectric conversion element (1,2) has a transparent electroconductive layer (11), a hole transport layer (12), a light absorption layer (13), an electron transport layer (14), and an electrode (15) stacked in this order; the light absorption layer (13) containing a material that contains a halide ion, and the electrode (15) having a Bi layer (151), a Ti layer or a Cr layer (152), and an Au layer (153) stacked in this order when viewed from the electron transport layer (14). The material contained in the light absorption layer (13) is preferred to further contain silver ion and bismuth ion.