Solar Cell String Fault Identification Using Physical I-V Models

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Solution Overview

Problem

Current methods for identifying cell string faults in optoelectronic systems are inaccurate due to errors in sampling parameters, slope discontinuity, and inconsistent working conditions such as ambient temperatures and irradiance, making it difficult to detect faulty modules in large solar power stations.

Innovation Solution

A method involving the use of physical string models to obtain characteristic parameters from current-voltage (I-V) values, comparing these parameters with standard values to determine faulty strings, and employing imaging techniques to locate specific faulty modules, such as infrared thermal or electroluminescence imaging.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If manual observation of I-V curve characteristics is used for fault identification, then a highly skilled person can determine abnormalities, but the testing time is long and it cannot completely cover a large power station

Engineering Contradiction:
Improvefault identification accuracyVSAvoidtesting time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent replaces manual mechanical observation with automated image processing and curve analysis systems. The I-V curve characteristics are automatically captured, processed, and analyzed by computer algorithms, eliminating the need for manual inspection while maintaining or improving detection accuracy and significantly reducing testing time.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system enables self-diagnosis of cell string faults through automated data collection, processing, and analysis. The fault identification process performs itself without human intervention, with the system automatically comparing measured I-V characteristics against reference values and generating fault diagnoses.

Inventive Principle:
Principle #25Self-service

2Productivity

If tangent slope comparison method is used to identify faults, then fault identification can be performed, but the method requires extremely high accuracy of detection parameter and an error at a specific point causes erroneous determining

Engineering Contradiction:
Improvefault identification efficiencyVSAvoiddetection parameter accuracy
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The patent implements feedback mechanisms where the system continuously monitors I-V curve parameters and compares them against reference ranges. When deviations are detected, the system provides feedback for further analysis or re-measurement, ensuring that transient errors do not lead to erroneous fault diagnoses while maintaining efficient automated operation.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

Instead of relying on a single tangent slope measurement that requires extremely high precision, the system performs multiple measurements and analyzes multiple I-V curve parameters. This partial approach of measuring more parameters with moderate precision compensates for the vulnerability to single-point errors.

Inventive Principle:
Principle #16Partial or excessive action

3Adaptability or versatility

If conventional fault identification methods are used, then detection can be performed, but working conditions such as ambient temperatures and irradiance of strings in different locations inside a power station are inconsistent, further reducing the accuracy

Engineering Contradiction:
Improvedetection coverageVSAvoidfault identification accuracy
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The patent compensates for environmental variations by introducing temperature and irradiance as correction parameters. The system measures or estimates these environmental conditions and adjusts the I-V curve analysis accordingly, allowing accurate fault identification across different locations and conditions within the power station.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The system creates a universal fault identification method that works across all locations in the power station despite varying environmental conditions. By incorporating environmental parameter compensation, the same detection algorithm can be applied universally to all cell strings regardless of their specific operating conditions.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS10985696B2Method, apparatus, and device for identifying cell string fault in optoelectronic system
Publication Date: 2021.04.20 HUAWEI DIGITAL POWER TECH CO LTD
  • US10985696B2 patent drawing
  • US10985696B2 patent drawing
  • US10985696B2 patent drawing

AI summary

A method, an apparatus, and a device for identifying a cell string fault in an optoelectronic system, where the method includes obtaining at least two groups of current-voltage (I-V) values of a first cell string in the optoelectronic system, performing fitting processing according to the at least two groups of I-V values using a predetermined physical string model to obtain at least one characteristic parameter of the first cell string, and comparing the at least one characteristic parameter with a pre-obtained standard characteristic parameter to determine whether the first cell string is faulty, or performing curve fitting processing on collected data using the physical string model. Therefore, identifying the cell string fault in the optoelectronic system is not affected by inconsistency of environments, and processing efficiency and accuracy of string fault identification are effectively improved.