Solar Cell Surface Structure for Light Absorption and Carrier Collection

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Solution Overview

Problem

Current solar cells have limited photoelectric conversion efficiency due to a restricted wavelength range of light absorption and differences in conversion efficiency between the front and back surfaces, necessitating improvements in light absorption rates and photoelectric conversion efficiencies.

Innovation Solution

A solar cell design featuring a substrate with alternating electrode and non-electrode regions, where the electrode regions are covered by a doped conductive layer and dielectric layer, and non-electrode regions are partially covered, with distinct surface structures including pyramid and platform structures, enhancing light absorption and carrier collection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a conventional solar cell structure with uniform electrode distribution is used, then the manufacturing process is simple, but the light absorption rate and photoelectric conversion efficiency are limited

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidphotoelectric conversion efficiency
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The solar cell surface is segmented into electrode regions and non-electrode regions with alternating arrangement. The doped conductive layer is also segmented into first conductive portions over electrode regions and second conductive portions over non-electrode regions, enabling differentiated functionality across different surface zones to improve both light absorption and carrier collection

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the solar cell surface are given different structures and properties: electrode regions have first pyramid structures with doped conductive layers for carrier collection, while non-electrode regions have platform structures with exposed dielectric layers for enhanced light absorption. This local differentiation resolves the contradiction by optimizing each region for its specific function

Inventive Principle:
Principle #3Local quality

2Reliability

If the doped conductive layer covers the entire first surface including all non-electrode regions, then carrier collection is improved, but light absorption in non-electrode regions decreases

Engineering Contradiction:
Improvecarrier collection efficiencyVSAvoidlight absorption rate
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The doped conductive layer is segmented into first conductive portions positioned only over electrode regions and second conductive portions positioned over selected non-electrode regions. This segmentation allows non-electrode regions to remain partially exposed for light absorption while still providing carrier collection pathways where needed

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The doped conductive layer is applied selectively rather than uniformly: first conductive portions cover electrode regions for carrier collection, while second conductive portions cover only certain non-electrode regions. This local application strategy balances carrier collection needs with light absorption requirements in different zones

Inventive Principle:
Principle #3Local quality

3Reliability

If the contact area between electrodes and passivation contact structures is increased, then carrier collection efficiency is improved, but the area available for light absorption decreases

Engineering Contradiction:
Improvecarrier collection efficiencyVSAvoidlight absorption area
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The contact structures are segmented and distributed across the surface in an alternating pattern of electrode regions and non-electrode regions. This segmentation allows carrier collection contacts to be positioned strategically without blocking large continuous areas from light absorption

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The contact structures are arranged in a two-dimensional alternating pattern rather than covering the surface uniformly or in single large blocks. This spatial arrangement in multiple dimensions optimizes the balance between contact area for carrier collection and exposed area for light absorption

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design improves light absorption and photoelectric conversion efficiency by increasing the contact area for carrier collection, reducing carrier recombination, and allowing unobstructed light irradiation to non-electrode regions, thereby enhancing overall solar cell performance.

Implementation Method 1

reducing carrier recombination

Methodology Applied
Scientific EffectPassivation:

Implementation Method 2

enhances light absorption

Methodology Applied
Scientific EffectLight absorption: Absorption (EM radiation)

Implementation Method 3

improving the photoelectric conversion of the solar cell

Methodology Applied
Scientific EffectPhotoelectric conversion: Photovoltaic Effect

Data Source

PatentUS20250255036A1Solar cell, tandem solar cell, and photovoltaic module
Publication Date: 2025.08.07 ZHEJIANG JINKO SOLAR CO LTD
  • US20250255036A1 patent drawing
  • US20250255036A1 patent drawing
  • US20250255036A1 patent drawing

AI summary

Provided are a solar cell, a tandem solar cell, and a photovoltaic module. The solar cell includes a substrate, a doped conductive layer, and a dielectric layer. The substrate has a first surface, where the first surface includes electrode regions and non-electrode regions that are alternatingly arranged along a first direction. The doped conductive layer is formed over the first surface of the substrate. The doped conductive layer includes first conductive portions and at least one second conductive portion. Each first conductive portion is formed over a respective electrode region of the electrode regions, and each respective second conductive portion is formed over a part of a non-electrode region of the non-electrode regions The dielectric layer is between the first surface and the doped conductive layer.