Solar Charge Control Device with Power-Based Activation

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Solution Overview

Problem

Conventional solar power generation systems activate charging even when sunlight intensity is low, leading to inefficient energy consumption and reduced durability due to frequent system activations and insufficient power generation.

Innovation Solution

A charge control device that acquires an electric power generation index at set intervals, activates charging only when the index meets specific conditions, and adjusts the interval based on consecutive prohibitions to optimize energy capture and reduce consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the charge control device activates charging when the solar cell generates electric power based on open circuit voltage, then charging can start when sunlight is available, but the system activates even when sunlight intensity is low and generated electric power is insufficient

Engineering Contradiction:
Improvecharging efficiencyVSAvoidsystem activation accuracy
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent changes the activation parameter from open circuit voltage to electric power (product of voltage and current). This ensures the system only activates when sufficient electric power is actually generated, not just when voltage threshold is met under low light conditions.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent implements a feedback mechanism where the microcomputer continuously monitors electric power generation and compares it against a threshold value. The system adjusts its operation based on real-time feedback about actual power generation conditions, preventing activation when power is insufficient.

Inventive Principle:
Principle #23Feedback

2Productivity

If the system activates frequently when power generation is insufficient, then charging opportunities are increased, but the number of generations increases and energy consumption by the system itself increases

Engineering Contradiction:
Improvecharging frequencyVSAvoidsystem energy consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The patent changes the control parameter from voltage-based to power-based activation. By using electric power (voltage × current) as the activation criterion, the system ensures that charging only starts when sufficient power is available, reducing unnecessary activations and associated energy consumption.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies a threshold-based approach where the system requires electric power to exceed a predetermined threshold before activation. This prevents partial or excessive activations that would occur with voltage-only control, ensuring each activation represents a meaningful charging opportunity.

Inventive Principle:
Principle #16Partial or excessive action

3Speed

If the system activates when voltage threshold is exceeded, then charging can begin promptly, but durability of the solar power generation system is reduced due to frequent activations

Engineering Contradiction:
Improveactivation response timeVSAvoidsystem durability
Core Design Contradiction:
SpeedVSDuration of action of stationary object

Solution Approach 1:

The patent changes the activation criterion from voltage threshold to electric power threshold. This ensures the system only activates when sufficient power is generated, reducing the frequency of activations and thereby improving system durability while maintaining responsive charging when conditions are appropriate.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively captures charge opportunities while improving the durability and reducing energy consumption of the charge control device by ensuring charging occurs only when sufficient solar power is generated, thus appropriately charging electric storage devices.

Implementation Method 1

a solar cell (10) and a charge control unit (20). The solar cell (10) is an electric power generating device that generates electric power

Methodology Applied
Scientific EffectSolar energy conversion: Photovoltaic Effect

Data Source

PatentUS10181750B2Charge control device
Publication Date: 2019.01.15 TOYOTA JIDOSHA KK
  • US10181750B2 patent drawing
  • US10181750B2 patent drawing
  • US10181750B2 patent drawing

AI summary

When a microcomputer does not charge an electric storage device, the microcomputer activates at an interval set based on a timer set value and determines whether an electric power voltage generated by a solar cell is equal to or higher than an electric power generation determination threshold. When the generated electric power voltage is lower than the electric power generation determination threshold, the microcomputer turns to a sleep state after increasing the timer set value by an addition set value while prohibiting charging the electric storage device. When the generated electric power voltage is equal to or higher than the electric power generation determination threshold and a generated electric power amount is equal to or larger than an electric power generation determination threshold, the microcomputer starts charging the electric storage device so the electric power device can be appropriately charged with an electric power generated by the solar cell.