Dual-Battery Solar Charge Control With Stable Mode Switching

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Solution Overview

Problem

The existing charge control systems for solar panels inefficiently use generated electric power due to frequent switching between charging and discharging modes, which reduces durability and increases the number of charge cycles, leading to decreased efficiency and shorter battery life.

Innovation Solution

A charge control system that dynamically switches between indirect and direct charge modes based on the state of charge and generated power levels, minimizing frequent mode changes and optimizing power usage by setting thresholds for efficient power distribution between a solar battery and a main battery.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If the system repeatedly charges and discharges the solar battery to maximize use of generated electric power, then the efficiency of use of generated electric power is improved, but the durability and service life of the solar battery and relay circuit decrease

Engineering Contradiction:
Improveefficiency of use of generated electric powerVSAvoiddurability and service life of solar battery and relay circuit
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The system changes the operating parameters by switching between two distinct charge modes (first mode with repeated charge-discharge cycles and second mode with direct charging) based on the state of charge of the solar battery. This parameter change allows the system to optimize for either energy efficiency or component durability depending on the current state, resolving the contradiction between maximizing power usage efficiency and preserving component lifespan.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The charge control unit dynamically switches between different charge modes based on real-time conditions (state of charge of solar battery). This dynamic adaptation allows the system to respond to changing conditions by selecting the appropriate mode: using repeated charge-discharge cycles when the solar battery has sufficient charge capacity, and using direct charging when the solar battery is nearly full, thereby balancing energy efficiency with component durability.

Inventive Principle:
Principle #15Dynamics

2Loss of energy

If the system switches charge modes immediately when generated electric power crosses a threshold, then the efficiency of use of generated electric power is optimized, but the frequency of mode switching increases causing control instability

Engineering Contradiction:
Improveefficiency of use of generated electric powerVSAvoidstability of charge mode operation
Core Design Contradiction:
Loss of energyVSStability of the object's composition

Solution Approach 1:

The system performs preliminary comparison of generated electric power against a threshold value before switching modes. By anticipating the need for mode switching and comparing conditions in advance, the system avoids premature or unnecessary switches, thereby maintaining operational stability while still optimizing for energy efficiency when conditions clearly warrant a mode change.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The charge control unit continuously monitors the generated electric power and the state of charge of the solar battery, using this feedback information to determine when to switch between charge modes. This feedback mechanism ensures that mode switching occurs only when genuinely necessary, preventing excessive switching while maintaining optimal energy efficiency. The system adjusts its behavior based on real-time feedback from the system state.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces the number of charge cycles, prevents low-efficiency power usage, and extends the lifespan of both the solar battery and the relay circuit by optimizing power distribution and minimizing frequent mode switches.

Implementation Method 1

a solar panel configured to generate electric power with sunlight

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Data Source

PatentUS11894715B2Charge control system and charge control method
Publication Date: 2024.02.06 TOYOTA JIDOSHA KK
  • US11894715B2 patent drawing
  • US11894715B2 patent drawing
  • US11894715B2 patent drawing

AI summary

A charge control system including a solar panel configured to generate electric power with sunlight, a chargeable and dischargeable first battery, a chargeable and dischargeable second battery, and a charge control unit connected to the solar panel, the first battery and the second battery, and a method of the charge control system are provided. The charge control unit is configured to switch between a first mode (indirect charge mode) in which a process of charging the first battery with electric power generated by the solar panel and a process of charging the second battery with electric power stored in the first battery are repeatedly executed depending on a state of charge of the first battery and a second mode (direct charge mode) in which electric power generated by the solar panel is directly charged into the second battery based on at least electric power generated by the solar panel.