Solar Charging Control System with Dual Interrupter Paths

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Solution Overview

Problem

Conventional charging control systems for secondary batteries from solar batteries experience power loss due to continued current flow after the charging path is interrupted, leading to unnecessary discharge of the secondary battery.

Innovation Solution

A charging control system with a first interrupter that stops power flow from the solar battery to the secondary battery when the solar battery's voltage is lower than the secondary battery's voltage, and a second interrupter that ceases operation when the solar battery's voltage drops below a predetermined level, preventing further discharge through the second path.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a switching element is used to interrupt the charging path when the solar battery voltage is lower than the secondary battery voltage, then the secondary battery is protected from discharging through the solar battery, but current continues to flow through the second path causing power loss

Engineering Contradiction:
Improvepower loss from secondary batteryVSAvoidcharging control system complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The charging control system is divided into two separate paths: a first path for normal charging operation and a second path for voltage sensing and control. By segmenting the control function into a separate comparison unit that monitors voltage differences, the system can interrupt the first path while maintaining control capability, thereby preventing power loss through the second path without requiring complex additional components.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A comparison unit is introduced as an intermediary component that compares the voltage of the solar battery with the voltage of the secondary battery. This intermediary device enables intelligent control by generating signals to interrupt the charging path only when necessary, preventing both over-discharge and unnecessary power loss while maintaining system simplicity.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Loss of energy

If the charging path is interrupted to prevent secondary battery discharge, then power loss is reduced, but the system requires additional control mechanisms

Engineering Contradiction:
Improvepower loss from secondary batteryVSAvoidcharging control system complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The comparison unit operates autonomously to monitor voltage conditions and automatically control the switching element. The system serves itself by using the voltage difference between the solar battery and secondary battery to generate control signals, eliminating the need for external control mechanisms or complex additional components while effectively preventing power loss.

Inventive Principle:
Principle #25Self-service

3Loss of energy

If voltage comparison control is implemented to prevent power loss, then energy efficiency is improved, but measurement precision requirements increase

Engineering Contradiction:
Improvepower loss from secondary batteryVSAvoidvoltage comparison precision
Core Design Contradiction:
Loss of energyVSMeasurement precision

Solution Approach 1:

The voltage comparison and control function is implemented using electronic circuitry rather than mechanical measurement devices. The comparison unit uses electrical signals to detect voltage differences and control the switching element, providing sufficient precision for the application without requiring complex mechanical measurement systems or high-precision instruments.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS10075014B2Charging control system and device
Publication Date: 2018.09.11 LAPIS SEMICON CO LTD
  • US10075014B2 patent drawing
  • US10075014B2 patent drawing
  • US10075014B2 patent drawing

AI summary

A charging control system for charging a secondary battery from a solar battery, including a first path for transmitting power from the solar battery to the secondary battery, a second path for sensing the voltage of the secondary battery, and a comparison unit for comparing the solar battery voltage with the sensed voltage of the secondary battery. The first path includes a first interrupter, controlled by the comparison unit, which interrupts the first path to prevent discharge of the secondary battery through the solar battery when the solar battery voltage falls below the secondary battery voltage. The second path includes a second interrupter that interrupts the second path after the first path is interrupted, to prevent the secondary battery from discharging through the second path when not being charged through the first path.