Solar Module Clamp With Cam Locking for Faster Tracker Mounting
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Solution Overview
Problem
Conventional solar panel assembly and maintenance are cumbersome due to inadequate solar tracking assembly techniques, making it difficult to efficiently configure and secure solar modules in the field.
Innovation Solution
A frame assembly with attachment members, including rails and U-bolts, that can be easily mounted and configured to securely lock solar modules in place, utilizing a cam structure for interlocking and a U-bolt clamp system to integrate with tracker systems, allowing for easy access and secure installation.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If conventional solar tracking assembly techniques are used, then solar panels can be installed, but the assembly and maintenance become cumbersome and difficult
Solution Approach 1:
The attachment system is divided into separate modular components: a clamp assembly that attaches to the tracker rail, and a separate module attachment mechanism. This segmentation allows each component to be independently installed and adjusted, simplifying the overall assembly process while maintaining structural integrity.
Solution Approach 2:
The attachment mechanism incorporates movable and adjustable elements that allow for dynamic positioning and securing of solar modules. The system transitions from an unsecured state to a locked state through simple operational movements, making assembly and maintenance easier without requiring complex fixed structures.
2Productivity
If conventional attachment members are used, then solar modules can be secured, but the process becomes time-consuming and labor-intensive
Solution Approach 1:
The clamp assembly is pre-configured with attachment features that align with standard tracker rails, allowing for quick installation without requiring complex field adjustments. The modular design enables rapid assembly by simply connecting pre-prepared components rather than assembling multiple separate parts during installation.
3Stability of the object's composition
If secure locking mechanisms are implemented, then solar modules remain stable, but accessibility for maintenance becomes difficult
Solution Approach 1:
The attachment mechanism uses reversible locking actions that can be easily engaged and disengaged. The clamp can be quickly released and repositioned, allowing maintenance personnel to access modules for cleaning or replacement without permanent fixtures or complex unlocking procedures, while maintaining stable attachment during normal operation.
Data Source
AI summary
A solar module configured in a frame assembly with multi-configuration attachment member(s), which has locking and unlocking characteristics.