Solar Panel Cleaner Docking Lock for Wind-Resistant Parking

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Solution Overview

Problem

Current solar panel cleaning methods are costly, labor-intensive, and water-intensive, especially in desert areas where water is scarce, leading to significant energy losses due to dust and dirt accumulation, which can reach up to 40% reduction in efficiency.

Innovation Solution

A solar panel cleaning system with a two-directional locking mechanism that includes a support construction, a movable main frame, cleaning apparatus, actuator systems, and a control unit to dock and lock the cleaning system securely, preventing movement during strong winds, and enabling efficient, cost-effective, and maintenance-free operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the cleaning system is made movable to enable cleaning operation, then cleaning effectiveness is improved, but the system becomes vulnerable to wind displacement

Engineering Contradiction:
Improvecleaning effectivenessVSAvoidresistance to wind displacement
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The system employs dynamic positioning with actuators that enable the cleaning apparatus to move along the solar panel rows while maintaining the ability to return to and lock at the docking station, resolving the contradiction between mobility for cleaning and stability against wind

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The locking mechanism with anchoring elements engages in advance to prevent wind displacement before it can occur, creating a preliminary counter-action that secures the system during high-wind conditions

Inventive Principle:
Principle #9Preliminary anti-action

2Reliability

If the locking mechanism is made robust to prevent wind displacement, then reliability is improved, but device complexity increases

Engineering Contradiction:
Improveresistance to wind displacementVSAvoidlocking mechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The locking mechanism is segmented into separate anchoring elements that can independently engage with corresponding features on the solar panel structure, allowing robust locking without requiring a monolithic complex mechanism

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The docking station serves as an intermediary structure that provides the locking interface between the mobile cleaning apparatus and the solar panel support structure, simplifying the overall system architecture

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If the cleaning system operates continuously without docking, then productivity is improved, but energy loss increases due to dust accumulation

Engineering Contradiction:
Improvecleaning operation continuityVSAvoidenergy loss from dust accumulation
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The system implements periodic cleaning cycles where the mobile apparatus travels along solar panel rows, performs cleaning operations, and returns to the docking station for repositioning, creating a rhythmic pattern that maintains continuous productivity while preventing excessive dust accumulation

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The cleaning apparatus maintains continuous useful action by systematically moving through different solar panel rows and returning to the docking station, ensuring that cleaning operations are sustained without interruption while managing dust accumulation through regular cycles

Inventive Principle:
Principle #20Continuity of useful action

Data Source

PatentUS9080791B1Docking and locking system for solar panel cleaning system
Publication Date: 2015.07.14 ECOPPIA SCIENTIFIC LTD
  • US9080791B1 patent drawing
  • US9080791B1 patent drawing
  • US9080791B1 patent drawing

AI summary

Solar panels row cleaning system that can dock and lock itself at a docking extension attached to the solar row. The self-docking and self-locking is optimally used when the cleaning system is not working. Movement of a cleaning apparatus of the cleaning system is controlled to cause an anchoring element on the cleaning apparatus to engage with an anchoring element on the docking extension when in the docking position and thereby lock the cleaning apparatus preventing its movement in horizontal and downward directions. This is particularly useful when strong wind gusts are present.