Solar Coach Light With Removable Shade And Hanging Assembly

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Solution Overview

Problem

There is a need for improved exterior light fixtures that do not require connection to the electric grid, offering more flexibility and durability in outdoor installations.

Innovation Solution

A solar coach light design featuring a bracket-mounted light fixture with a solar panel, battery cell, and removable shade assembly, which includes a frame with specific peripheries and cap configurations to protect the light bulb and electronic components from the environment, and a hanging assembly for adjustable orientation, allowing for self-adjustment and self-stabilization to maximize sunlight capture.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of repair

If the light fixture is designed with a removable shade assembly and frame structure, then ease of maintenance and component access are improved, but device complexity increases

Engineering Contradiction:
Improveease of maintenanceVSAvoiddevice complexity
Core Design Contradiction:
Ease of repairVSDevice complexity

Solution Approach 1:

The light fixture is divided into separable components including a removable shade assembly, frame, cap, and internal components (battery cell, solar panel, socket). This segmentation allows individual parts to be accessed, removed, or replaced independently, significantly improving ease of maintenance while the modular design actually reduces overall complexity by making the system more manageable.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The shade assembly is designed to be completely removable from the frame, allowing access to internal components without disassembling the entire fixture. The battery cell and socket can be extracted independently, enabling easy replacement of worn components while maintaining the integrity of the remaining structure.

Inventive Principle:
Principle #2Taking out (Extraction)

2Use of energy by moving object

If the solar panel is mounted on a sloped front face with greater area, then energy capture is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improveenergy captureVSAvoidmanufacturing precision
Core Design Contradiction:
Use of energy by moving objectVSManufacturing precision

Solution Approach 1:

The front face of the light fixture enclosure is designed with a specific slope angle and enlarged area specifically at the location where the solar panel is mounted. This local modification optimizes solar energy capture without requiring the entire fixture to be manufactured with high precision, as only the front face geometry needs to accommodate the sloped solar panel mounting.

Inventive Principle:
Principle #3Local quality

3Object-affected harmful factors

If the frame has narrowed distal periphery segments, then protection from environment is improved, but ease of manufacture decreases

Engineering Contradiction:
Improveprotection from environmentVSAvoidease of manufacture
Core Design Contradiction:
Object-affected harmful factorsVSEase of manufacture

Solution Approach 1:

The frame's distal periphery features asymmetric narrowing where the second segments are specifically made narrower than the first segments. This asymmetric design provides enhanced protection at critical exposure points (likely the distal end more exposed to environmental elements) while maintaining simpler, wider sections elsewhere that are easier to manufacture. The asymmetric geometry allows targeted environmental protection without requiring complex manufacturing throughout the entire frame.

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solar coach light provides reliable, grid-independent lighting with enhanced protection from environmental factors, easy maintenance, and adjustable orientation for optimal sunlight exposure, extending the lifespan of components and offering customizable lighting options.

Implementation Method 1

a solar panel mounted to one of the top faces

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Implementation Method 2

a battery cell housed in the enclosure; the socket electrically connected to the solar panel and the battery cell

Methodology Applied
Scientific EffectElectrical energy storage: Electrical Accumulator

Data Source

PatentUS11873972B2Solar coach light
Publication Date: 2024.01.16 LES PROD SUNFORCE INC
  • US11873972B2 patent drawing
  • US11873972B2 patent drawing
  • US11873972B2 patent drawing

AI summary

A solar coach light configured to be mounted to a wall comprises a bracket to be mounted to the wall and a light fixture. The bracket comprises a mounting plate and an arm extending therefrom. The light fixture comprises a plurality of top faces and a bottom face defining together an enclosure; a solar panel mounted to one of the top faces; a battery cell housed by the enclosure; a socket mounted to the bottom face to plug a light bulb therein; and a removable shade assembly mounted to the bottom face comprising a plurality of removable shades. The removable shade assembly defines a space surrounding the bottom face providing protection from the environment. The solar coach light comprises a hanging assembly connecting the light fixture to the arm distant from the mounting plate.