Solar Effluent Evaporator with Push-Pull Fan for Wastewater Treatment

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Solution Overview

Problem

Conventional effluent liquid treatment methods are complex, energy-intensive, and lack easy and automatic cleaning solutions, failing to provide efficient and economical wastewater management.

Innovation Solution

An effluent liquid evaporator with a single point injection unit, a pan module heated by solar energy, and a push-pull fan module for enhanced evaporation, combined with sensors for airflow control and easy maintenance, reduces power consumption and facilitates automatic cleaning.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional multi-stage filtration and evaporation systems are used, then wastewater treatment effectiveness is improved, but power consumption and system complexity increase

Engineering Contradiction:
Improvewastewater treatment effectivenessVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The invention extracts and eliminates the complex multi-stage filtration system (primary, secondary, tertiary treatment) and replaces it with a single evaporation-based treatment approach. This removes unnecessary system complexity while maintaining treatment effectiveness through direct solar heating and evaporation of effluent liquid.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The system uses solar energy for heating and natural convection currents for airflow, eliminating the need for external power sources. The design enables self-powered operation where the sun provides both thermal energy for evaporation and drives air circulation through temperature differential-induced convection.

Inventive Principle:
Principle #25Self-service

2Reliability

If conventional filtration systems with multiple treatment stages are implemented, then treatment completeness is improved, but device complexity and maintenance difficulty increase

Engineering Contradiction:
Improvetreatment completenessVSAvoidsystem structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention removes the complex multi-stage filtration infrastructure and replaces it with a simple evaporation pan system. This extraction of unnecessary components dramatically reduces device complexity while achieving treatment through phase change and residue separation.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The system changes the fundamental treatment parameter from filtration (physical separation through membranes) to evaporation (phase change from liquid to vapor). This parameter change simplifies the system structure while maintaining treatment effectiveness through solar thermal energy conversion.

Inventive Principle:
Principle #35Parameter changes

3Ease of repair

If manual cleaning procedures are used for treatment chambers, then cleaning thoroughness can be maintained, but operational time and labor requirements increase

Engineering Contradiction:
Improvecleaning thoroughnessVSAvoidoperational time
Core Design Contradiction:
Ease of repairVSLoss of time

Solution Approach 1:

The evaporation system enables self-cleaning through the natural evaporation process. As effluent liquid evaporates, residues are left behind in controlled amounts, and the system design allows automatic or easily performed cleaning without requiring complex manual intervention or significant operational time.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively increases evaporation rates while offering easy and automatic cleaning, reducing operational costs and energy consumption, making it a sustainable and economical solution for wastewater treatment.

Implementation Method 1

The effluent liquid is heated in a solar heater to a temperature sufficient to evaporate the effluent liquid

Methodology Applied
Scientific EffectSolar energy: Solar Energy

Implementation Method 2

the effluent liquid is heated in a solar heater to a temperature sufficient to evaporate the effluent liquid

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 3

a fan module...provides a direct and balanced airflow to equally spread the effluent on said plurality of stack of pans and facilitates rapid evaporation

Methodology Applied
Scientific EffectForced convection: Forced Convection

Data Source

PatentUS20250100902A1Effluent liquid evaporator
Publication Date: 2025.03.27 QUADSUN SOLAR PTE LTD
  • US20250100902A1 patent drawing
  • US20250100902A1 patent drawing
  • US20250100902A1 patent drawing

AI summary

The present invention relates to an effluent liquid evaporator (100) to treat wastewater by increasing the evaporation rate with easy and automatic cleaning in an economical manner. The effluent liquid evaporator (100) comprises a pan module (101), a fan module (102), a set of sensors (103) and an injection unit (104). The injection unit (104) is configured to inject a controlled amount of effluent in said pan module (101). The pan module (101) include a plurality of stack of pans (105) to retains the desired amount of effluent to be heated via solar energy which results in evaporation of the effluent. The fan module (102) provides a direct and balanced airflow and facilitates rapid evaporation leaving behind a residue. The set of sensors (103) are configured to perform closing and opening operation on a set of vents for mixing fresh air with a humid air for increasing an evaporation rate of the pre-defined amount of effluent.