Vacuum-Insulated Solar Water Heater With Phase-Change Storage

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Solution Overview

Problem

Conventional solar water heating systems face challenges in low insolation regions due to excessive heat loss, especially at night or during non-collection periods, making them less viable economically, and are often prohibitively expensive for regions requiring freeze protection.

Innovation Solution

A solar water heating apparatus featuring concentrically arranged vessels with a partially evacuated cavity containing a phase change material, wicking material, and a heat exchanger, which enhances heat retention and reduces heat loss through strategic insulation and condensation management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If conventional solar water heating systems are used, then solar energy collection is achieved, but excessive heat loss occurs during non-collection periods especially at night

Engineering Contradiction:
Improveheat lossVSAvoidtemperature maintenance duration
Core Design Contradiction:
Loss of energyVSDuration of action of stationary object

Solution Approach 1:

The patent applies parameter changes by evacuating the cavity between the inner and outer vessels to create a vacuum environment. This fundamentally changes the thermal conduction parameter from normal atmospheric conditions to near-zero conduction, dramatically reducing heat loss during non-collection periods while maintaining the solar collection function.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite material structures by combining the inner vessel containing water, the evacuated cavity space, and the outer vessel with insulation layer. This multi-layer composite structure integrates different functional materials (conductive water, insulating vacuum, protective outer shell) to simultaneously achieve heat collection and heat retention.

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If integrated collector storage solar water heater is used, then construction and installation simplicity is achieved, but heat losses to ambient especially at night-time are excessive

Engineering Contradiction:
Improveconstruction simplicityVSAvoidheat loss to ambient
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

The patent maintains the simple integrated structure of the ICSSWH while adding the vacuum-evacuated cavity between the inner and outer vessels. This parameter change (creating vacuum insulation) significantly reduces ambient heat loss without complicating the basic integrated design, allowing the system to retain both simplicity and thermal efficiency.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If solar water heating system is used in low insolation regions, then solar energy collection is attempted, but the system becomes economically unviable due to excessive heat loss

Engineering Contradiction:
Improvesolar fractionVSAvoidheat loss
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

By evacuating the cavity to create a vacuum environment, the patent dramatically reduces the thermal conduction parameter between the inner and outer vessels. This enables the system to maintain higher water temperatures for longer periods, improving the solar fraction and economic viability even in regions with lower insolation levels where every unit of captured energy is more valuable.

Inventive Principle:
Principle #35Parameter changes

4Reliability

If conventional solar collector with water store is used, then solar water heating function is achieved, but system complexity and cost increase due to twin coil hot water cylinder requirement

Engineering Contradiction:
Improveheating functionVSAvoidsystem components
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges the collector and storage functions into a single integrated unit where the inner vessel serves as both the heat collection chamber and the water storage container. The evacuated cavity provides insulation without requiring separate insulation components or twin coil cylinders, simplifying the overall system while maintaining reliable heating function.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The apparatus effectively maintains water temperature during non-collection periods, reduces energy requirements, and provides a cost-effective solution by integrating with existing hot water systems without the need for additional components like twin coil cylinders, thus improving the solar fraction and economic viability.

Implementation Method 1

the cavity is partially evacuated

Methodology Applied
Scientific EffectVacuum insulation: Vacuum

Implementation Method 2

a phase change material provided in the cavity

Methodology Applied
Scientific EffectPhase change: Phase Change

Implementation Method 3

wicking material located in the cavity

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Implementation Method 4

a solar radiation absorbent coating is provided on an outer face of the outer vessel

Methodology Applied
Scientific EffectSolar radiation absorption: Absorption (EM radiation)

Data Source

PatentEP2373930B1A solar water heater
Publication Date: 2013.09.18 UNIVERSITY OF ULSTER
  • EP2373930B1 patent drawingFigure 1
  • EP2373930B1 patent drawingFigure 2
  • EP2373930B1 patent drawingFigure 3

AI summary

The present invention provides a solar water heating apparatus which includes concentric inner and outer vessels defining an annular cavity therebetween, within which cavity a phase change material is located, and which is vaporised when solar radiation is incident on the outer vessel, in order to transfer heat to a water store contained in the inner vessel, this water store being fed fresh unheated water while the heated water is extracted therefrom for domestic or other purposes.