Solar Hybrid Battery Sizing for Long-Life Network Nodes

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Solution Overview

Problem

Conventional battery-powered nodes in wireless networks face challenges in maintaining power for extended periods, with large batteries needing frequent replacement and high costs, while solar-powered nodes are insufficient for long-term operation due to battery life limitations.

Innovation Solution

A solar hybrid battery system comprising a solar panel, primary cell, and secondary cell, where the secondary cell is sized to power through the longest night and the solar panel recharges it during the shortest daylight, with a primary cell as a backup to prevent depletion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of stationary object

If a large battery is designed to power a node for fourteen consecutive cloudy days, then the node can operate during extended darkness, but the battery becomes very costly and needs frequent replacement

Engineering Contradiction:
Improvebattery operating durationVSAvoidbattery replacement frequency
Core Design Contradiction:
Duration of action of stationary objectVSReliability

Solution Approach 1:

The battery system is segmented into two distinct cells: a primary power cell that provides backup power during extended darkness, and a secondary power cell that is rapidly recharged by the solar panel during daylight. This segmentation allows each cell to be optimized for its specific function, with the secondary cell being smaller and longer-lasting since it only needs to bridge overnight periods.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention changes the operational parameters of the battery system by introducing differential charging rates and functional roles for each cell. The secondary cell operates in a cycle of daily discharge during night and rapid recharge during day, extending its operational life beyond typical battery replacement cycles.

Inventive Principle:
Principle #35Parameter changes

2Duration of action of stationary object

If a large battery is designed to power a node for fourteen consecutive cloudy days, then the node can operate during extended darkness, but the battery cost increases significantly

Engineering Contradiction:
Improvebattery operating durationVSAvoidbattery cost
Core Design Contradiction:
Duration of action of stationary objectVSEase of manufacture

Solution Approach 1:

The battery system is segmented into two distinct cells: a primary power cell that provides backup power during extended darkness, and a secondary power cell that is rapidly recharged by the solar panel during daylight. This segmentation allows each cell to be optimized for its specific function, with the secondary cell being smaller and longer-lasting since it only needs to bridge overnight periods.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention changes the operational parameters of the battery system by introducing differential charging rates and functional roles for each cell. The secondary cell operates in a cycle of daily discharge during night and rapid recharge during day, extending its operational life beyond typical battery replacement cycles.

Inventive Principle:
Principle #35Parameter changes

3Duration of action of stationary object

If a conventional lead-acid battery is used to power a node for fourteen days, then the node can operate during extended darkness, but the battery needs replacement every five years

Engineering Contradiction:
Improvebattery operating durationVSAvoidbattery lifespan
Core Design Contradiction:
Duration of action of stationary objectVSDuration of action of moving object

Solution Approach 1:

The battery system is segmented into two distinct cells: a primary power cell that provides backup power during extended darkness, and a secondary power cell that is rapidly recharged by the solar panel during daylight. This segmentation allows each cell to be optimized for its specific function, with the secondary cell being smaller and longer-lasting since it only needs to bridge overnight periods.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention changes the operational parameters of the battery system by introducing differential charging rates and functional roles for each cell. The secondary cell operates in a cycle of daily discharge during night and rapid recharge during day, extending its operational life beyond typical battery replacement cycles.

Inventive Principle:
Principle #35Parameter changes

4Use of energy by stationary object

If a solar panel is designed to charge a large battery over several sunny days, then the battery can be recharged during daylight, but the battery size must be very large

Engineering Contradiction:
Improvesolar charging capabilityVSAvoidbattery size
Core Design Contradiction:
Use of energy by stationary objectVSVolume of stationary object

Solution Approach 1:

The battery system is segmented into two distinct cells: a primary power cell that provides backup power during extended darkness, and a secondary power cell that is rapidly recharged by the solar panel during daylight. This segmentation allows each cell to be optimized for its specific function, with the secondary cell being smaller and longer-lasting since it only needs to bridge overnight periods.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The solar panel is designed to provide more than just minimal charging; it delivers excessive charging capacity during daylight hours to fully replenish the secondary cell and contribute to the primary cell, ensuring the system can handle extended darkness periods without requiring an oversized battery.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables nodes to operate for over 20 years without battery replacement, reducing costs and operational overhead by using smaller, less expensive secondary cells.

Implementation Method 1

a solar panel that, when exposed to a first level of irradiance during a second time interval, generates the first portion of power for storage in the secondary power cell

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Data Source

PatentUS12500441B2Solar hybrid battery for powering network devices over extended time intervals
Publication Date: 2025.12.16 ITRON INC
  • US12500441B2 patent drawing
  • US12500441B2 patent drawing
  • US12500441B2 patent drawing

AI summary

A network device for installation at a geographic location includes a rechargeable power cell configured to store a first amount of energy sufficient to power the network device during a longest night of a year at the geographic location without the rechargeable power cell being fully depleted and a solar panel configured to generate a second amount of energy sufficient to, during any given cloudy day at the geographic location, power the network device and fully recharge the rechargeable power cell.