Dual-Axis Mirror Tracking for Solar Heating Collectors

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Solution Overview

Problem

Current solar power tower systems lack advanced tracking and control systems that can adjust reflectors for multiple axes of rotation, limiting their efficiency and energy storage capabilities compared to parabolic trough reflectors.

Innovation Solution

A solar heating apparatus with a base box and main axle system that allows for adjustable mirror support arms to track the azimuth and elevation of the sun, using circular plates, belt or chain drives, and bevel gears to rotate mirrors for optimal solar radiation focus, enabling dual-axis tracking.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If dual-axis tracking is implemented in solar power tower systems, then energy collection efficiency is improved, but device complexity increases

Engineering Contradiction:
Improveenergy collection efficiencyVSAvoidtracking system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The solar reflector array is divided into multiple independently controllable segments or rows, each equipped with its own dual-axis tracking mechanism. This segmentation allows individual optimization of tracking accuracy while distributing the overall system complexity across modular units, making the complex dual-axis tracking more manageable and maintainable.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The tracking system is designed with universal components that serve multiple functions - the same mechanical structure handles both azimuth and elevation adjustments, and control systems manage both tracking functions through integrated software. This multi-functionality reduces overall device complexity by avoiding separate dedicated mechanisms for each tracking axis.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If multiple axes of rotation are added to reflectors, then sun tracking precision is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvesun tracking precisionVSAvoidreflector manufacturing complexity
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The reflector system transitions from static single-axis rotation to dynamic multi-axis rotation, where mirrors can adjust their orientation in real-time along both azimuth and elevation axes. This dynamic capability enables precise tracking of the sun's movement across the sky, significantly improving sun tracking precision while the modular design keeps manufacturing complexity manageable.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances the efficiency and energy storage capabilities of solar power towers by allowing precise adjustment of mirrors to track the sun's position, improving energy collection and storage compared to single-axis tracking systems.

Implementation Method 1

The mirrors (or solar reflectors) reflect the sun's radiation onto a thermal solar collector

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS10151512B1Solar heating apparatus
Publication Date: 2018.12.11 QUDRA ENERGY CO
  • US10151512B1 patent drawing
  • US10151512B1 patent drawing
  • US10151512B1 patent drawing

AI summary

The solar heating apparatus has a base box and a main axle mounted on the base box. At least one mirror support arm is mounted orthogonal to the main axle and supports a plurality of mirrors. In a first embodiment, a circular plate on the side of the base box rotates the main axle to bank the mirrors to track azimuth and a belt or chain drive rotates the mirror support arms to track elevation. In a second embodiment, the main axle is a beam mounted on a rotating circular plate on top of the base box to track azimuth and bevel gears drive a belt or chain drive that rotates the mirror support arms to track elevation. In a third embodiment, the mirror support arms are driven to rotate by bevel gears and the main axle through belt or chain drives.