Concentrating Solar Mirror Layout With Direct Thermal Storage

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Solution Overview

Problem

Existing solar power devices face inefficiencies due to refraction losses and heat transfer losses, resulting in low energy collection and storage efficiency, with some devices achieving only 28% efficiency and limited operational hours.

Innovation Solution

A concentrating solar power device comprising a primary mirror, a secondary mirror, and a thermal storage device without thermal transfer fluids, pumps, or valves, which reflects solar rays from the primary mirror to the secondary mirror and then to the thermal storage device, allowing energy collection and storage with multiple Stirling engines for extended operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single primary mirror focuses solar rays onto a single Stirling engine, then the device structure is simple, but refraction losses occur resulting in only approximately twenty-eight percent efficiency

Engineering Contradiction:
Improvedevice structureVSAvoidrefraction losses
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The patent divides the single mirror system into multiple mirrors (primary mirror array and secondary mirror array) that work together to focus solar radiation. This segmentation allows the system to reduce refraction losses by distributing the focusing function across multiple reflective surfaces, thereby improving overall efficiency while maintaining structural feasibility.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces an intermediary thermal storage device between the mirror system and the energy conversion mechanism. This thermal storage device acts as a mediator that receives concentrated solar energy, stores it thermally, and then releases it to drive multiple Stirling engines, thereby reducing direct refraction losses and enabling extended operation.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Use of energy by moving object

If a parabolic trough concentrates solar radiation onto a glass tube with thermal transfer fluid, then solar radiation is collected, but substantial heat transfer loss occurs during transfer causing substantial decreases in efficiency

Engineering Contradiction:
Improvesolar radiation collectionVSAvoidheat transfer loss
Core Design Contradiction:
Use of energy by moving objectVSLoss of energy

Solution Approach 1:

The patent extracts the thermal transfer fluid from the system by using direct thermal storage devices that absorb and store solar energy directly without requiring fluid circulation. This eliminates the need for pumps, valves, and heat transfer fluids, thereby removing the source of heat transfer losses while maintaining effective solar energy collection.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces the mechanical thermal transfer fluid circulation system with a direct thermal storage approach. Instead of using fluid dynamics to transfer heat, the system uses direct thermal conduction and radiation absorption in solid thermal storage materials, eliminating mechanical complexity and associated energy losses.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Productivity

If existing solar power devices are used, then energy collection is achieved, but operational hours are limited to five to seven hours

Engineering Contradiction:
Improveenergy collectionVSAvoidoperational hours
Core Design Contradiction:
ProductivityVSDuration of action of moving object

Solution Approach 1:

The patent implements preliminary action by using thermal storage devices that pre-absorb and store solar energy during daylight hours. This stored thermal energy is then released during nighttime or periods of low solar irradiance, enabling the Stirling engines to continue operating for ten to fourteen hours or more, thereby extending operational duration beyond the limitations of direct solar-only systems.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances energy collection efficiency by reducing refraction and heat transfer losses, enabling the device to operate for ten to fourteen hours, significantly improving upon existing devices that typically operate for five to seven hours.

Implementation Method 1

The primary mirror is reflecting solar rays from the sun towards the secondary mirror

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 2

The secondary mirror is reflecting the solar rays towards the thermal storage device

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 3

the energy may be collected with the thermal storage device using the solar rays

Methodology Applied
Scientific EffectAbsorption (EM radiation): Absorption (EM radiation)

Data Source

PatentEP2318776B1Solar power device
Publication Date: 2013.05.15 THE BOEING CO
  • EP2318776B1 patent drawingFigure 1
  • EP2318776B1 patent drawingFigure 2
  • EP2318776B1 patent drawingFigure 3

AI summary

A concentrating solar power device (10) includes a primary mirror (16), a secondary mirror (18), and a thermal storage device (20). The primary mirror (16) reflects solar rays from the sun towards the secondary mirror (18). The secondary mirror (18) reflects the solar rays reflected from the primary mirror (16) towards the thermal storage device (20). The thermal storage device (20), which comprises a thermal medium such as salt, collects/absorbs energy from the solar rays which may be used to run multiple Stirling engines, and/or an energy storing or an energy expending device.