Solar module bracket

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Solution Overview

Problem

Existing solar module holders are not adequately stable to withstand the combined forces of snow load, wind, and temperature fluctuations over a long period, making them unsuitable for durable attachment to roofs.

Innovation Solution

A solar module holder design featuring a bracket section with multiple arms detachably connected to a base support, where the arms dissipate load evenly and prevent tilting, combined with sliding block connections and a U-shaped central area to encompass roof coverings, ensuring stability and adaptability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a single-arm bracket design is used, then the construction is simpler, but the stability and load-bearing capacity are insufficient to withstand snow load and wind forces

Engineering Contradiction:
Improveload-bearing capacityVSAvoidbracket construction
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The bracket support is divided into multiple arms (at least two arms) that are detachably connected to the base support. Each arm independently bears a portion of the load from the solar module, distributing the stress and increasing overall load-bearing capacity while maintaining a relatively simple construction

Inventive Principle:
Principle #1Segmentation

2Stability of the object's composition

If the bracket is rigidly fixed to prevent any movement, then stability is improved, but the ability to compensate for thermal expansion and contraction is reduced

Engineering Contradiction:
Improvebracket stabilityVSAvoidtemperature compensation
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The connection between the arms and the base support is designed as a detachable connection rather than a rigid fixed connection. This allows the bracket to adapt to thermal expansion and contraction while maintaining stability during operation, and enables easy assembly and disassembly

Inventive Principle:
Principle #15Dynamics

3Strength

If multiple arms are used to distribute load, then load-bearing capacity increases, but the device complexity and manufacturing cost increase

Engineering Contradiction:
Improveload distributionVSAvoidmanufacturing complexity
Core Design Contradiction:
StrengthVSEase of manufacture

Solution Approach 1:

The bracket support is segmented into multiple arms that can be detachably connected to the base support. This segmentation allows for simplified manufacturing of individual components that can be assembled together, reducing overall manufacturing complexity while improving load distribution capability

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The arms are designed with a standardized detachable connection that can be universally applied to the base support and potentially different configurations. This multi-functionality simplifies manufacturing by using standardized components across different applications

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design provides enhanced stability and adaptability to temperature changes, allowing for secure and long-term attachment of solar modules to various roof types, effectively withstanding environmental forces.

Implementation Method 1

a plurality of arms prevent impermissible tilting of the bracket carrier, since the arms lying at a distance from one another create support points which lie at a distance from one another... the free ends of the arms are connected to the base support via sliding block connections

Methodology Applied
Scientific EffectThermal expansion: Thermal Expansion

Data Source

PatentEP2828588B1Solar module bracket
Publication Date: 2019.12.11 K2 SYST
  • EP2828588B1 patent drawingFigure 1
  • EP2828588B1 patent drawingFigure 2
  • EP2828588B1 patent drawingFigure 3

AI summary

The invention relates to a solar module bracket (1) comprising a base support (2), more particularly a base support capable of being mounted on a roof, and a yoke support (3) for holding a module support rail (9), wherein the yoke support (3) has a fastening area (4) which is separably connected to the base support (2). It is proposed that the fastening area (4) is formed from a yoke section (19) of said yoke support (3), comprising a plurality of arms (15, 16), wherein each arm (15, 16) of the yoke section (19) is separably connected to the base support (2).