Sliding Solar Module Clip Assembly for Size-Variable Rail Mounting
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Solution Overview
Problem
Existing solar power systems face challenges in efficiently and accurately mounting multiple solar modules side-by-side on support structures, as current coupling methods often fail to ensure proper alignment and secure attachment, particularly when accommodating different module sizes.
Innovation Solution
The introduction of adjustable clip assemblies comprising a base member, an elastomeric support member, and a bracket member, which can slide along a rail, featuring a base aperture, support aperture, and bracket aperture, along with an alignment member with a resilient locking mechanism, to securely attach and align solar modules of varying sizes.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If traditional coupling members are used to mount solar modules, then the mounting process can be completed, but proper alignment and secure attachment cannot be ensured when accommodating different module sizes
Solution Approach 1:
The clip assembly incorporates a sliding mechanism that allows the coupling member to move along the rail, enabling dynamic adjustment to accommodate different module sizes while maintaining precise alignment through the interaction of guide surfaces and positioning features
Solution Approach 2:
The clip assembly is designed as a universal coupling member that can secure various sizes of solar modules to different rail configurations, integrating alignment, securing, and adjustment functions into a single multi-functional device
2Productivity
If traditional mounting methods are used, then solar modules can be attached to rails, but the process lacks efficiency and accuracy in mounting multiple modules side-by-side
Solution Approach 1:
The clip assembly is pre-configured with alignment features and securing mechanisms that are ready before installation, allowing assemblers to quickly mount multiple modules side-by-side without repeated adjustments, thereby improving productivity while ensuring reliable attachment
Solution Approach 2:
The clip assembly incorporates self-aligning features and automatic securing mechanisms that reduce the need for manual adjustment and intervention during installation, enabling efficient and accurate mounting of multiple modules while maintaining secure attachment
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enables secure, adjustable, and efficient mounting of solar modules on rails, accommodating different sizes and ensuring proper alignment, thereby enhancing the flexibility and reliability of solar power systems.
Implementation Method 1
an elastomeric support member sandwiched between the base member and the bracket member
Data Source
AI summary
The present disclosure describes a solar power system including rails, solar modules, and a plurality of adjustable clips to secure the solar modules to the rails. The clips include at least a base member, an elastomeric support member, a bracket member, and an alignment member configured to secure the various members of the clip together. The adjustable clips are configured to slide within a slot defined through a portion of a surface of a rail and including a recessed edge thereby allowing the rail system to accommodate solar modules of varying dimensions.