Solar Module Post Assembly for Wind-Resistant Dense Arrays
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Solution Overview
Problem
Existing solar panel installations face challenges in securing panels to the ground to resist external loading forces, such as wind, which can increase installation costs due to the need for separate beam and post structures.
Innovation Solution
A high-density solar module array system that supports solar modules with multiple posts along non-corner positions, allowing for rapid assembly and increased density, using a post-module interface that aligns modules to terrain, and autonomous installation machinery for efficient deployment.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If separate beam and post structures are used to secure solar panels to the ground, then the solar panels become resistant to external loading forces such as wind, but the installation costs increase significantly
Solution Approach 1:
The patent combines the beam and post structures into a single integrated post assembly. The posts are positioned at corners and along edges of the solar array, eliminating the need for separate beam structures. This merging reduces the number of components, simplifies installation, and lowers costs while maintaining structural integrity and wind resistance through the distributed post configuration.
2Quantity of substance
If high density solar module arrays are implemented, then the ground coverage ratio increases, but the complexity of securing modules to posts increases
Solution Approach 1:
The patent segments the support structure into discrete posts positioned at specific locations (corners and along edges) rather than continuous beams. This segmentation allows for simplified modular assembly where each post independently supports adjacent modules. The segmented approach facilitates rapid installation while achieving high density through optimized post placement that maximizes module capacity per unit area.
3Stability of the object's composition
If multiple posts are used along non-corner positions to support solar modules, then the stability and density of the array increase, but the number of posts and assembly time increase
Solution Approach 1:
The patent designs universal posts that serve multiple functions: corner posts provide corner support and structural anchoring, while intermediate posts along edges provide both support and act as mounting points for solar modules. This multi-functionality allows the same post design to be used throughout the array, simplifying inventory and assembly procedures. The standardized posts can be rapidly installed using consistent techniques, maintaining high assembly throughput while achieving enhanced stability through distributed support points.
Data Source
AI summary
The present disclosure describes systems and methods for autonomous and rapid post installation and post-solar module assembly. In an aspect, the present disclosure provides a solar module array comprising: a plurality of solar modules; and a plurality of posts configured to support the plurality of solar modules, wherein at least one solar module of the plurality of solar modules is configured to be supported by two or more posts at a plurality of non-corner positions along a first longitudinal side of the at least one solar module.