Solar Motor Controller MPPT for Variable Speed Drives

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Solution Overview

Problem

Off-grid distributed energy systems face inefficiencies due to time-variable power from solar and wind sources, leading to high costs and environmental concerns with energy storage, as motor loads are often inactive when power is unavailable, and existing motor control systems experience high surge currents and power consumption.

Innovation Solution

A system comprising solar photovoltaic panels, a DC-DC converter, and a variable frequency AC motor drive controlled by a microcontroller that uses Maximum Power Point Tracking (MPPT) algorithms to optimize power transfer, adjusting frequency and voltage to match available solar power, and incorporating a split-phase motor-driver inverter for efficient motor operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If batteries and electrical energy storage systems are used to overcome time-variable power from solar and wind, then power availability is improved, but cost and environmental impact worsen

Engineering Contradiction:
Improvepower availabilityVSAvoidcost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent extracts the energy storage function from the system by eliminating batteries and using direct solar-to-motor conversion. The controller directly manages motor operation based on real-time solar power availability, removing the need for expensive energy storage infrastructure while maintaining operational reliability.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The system dynamically adjusts motor speed and operation to match variable solar power output in real-time. The controller continuously monitors solar panel output and modulates motor parameters accordingly, allowing the system to adapt to time-variable power conditions without requiring energy storage capacity.

Inventive Principle:
Principle #15Dynamics

2Quantity of substance

If motor loads are kept inactive when solar power is unavailable, then energy storage requirements are reduced, but productivity worsens

Engineering Contradiction:
Improveenergy storage requirementsVSAvoidmotor load operation
Core Design Contradiction:
Quantity of substanceVSProductivity

Solution Approach 1:

The system performs partial motor operation by running motors at reduced speeds or partial capacity during periods of limited solar power availability. This allows continued productivity at reduced levels rather than complete shutdown, while avoiding the need for full energy storage capacity to maintain full operation during outages.

Inventive Principle:
Principle #16Partial or excessive action

3Device complexity

If conventional motor control systems are used with solar power, then system simplicity is maintained, but power consumption and surge currents worsen

Engineering Contradiction:
Improvesystem simplicityVSAvoidpower consumption
Core Design Contradiction:
Device complexityVSUse of energy by moving object

Solution Approach 1:

The controller performs preliminary action by pre-charging capacitors and gradually ramping up motor voltage before full operation. This soft-start approach prevents high surge currents from drawing excessive instantaneous power from solar panels, reducing overall power consumption stress on the system while maintaining operational capability.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system maximizes power transfer from solar panels, reduces energy storage needs, and minimizes power consumption by adjusting motor speed and voltage based on available solar power, thereby enhancing the reliability and efficiency of off-grid energy systems while reducing environmental impact.

Implementation Method 1

A system has a solar photovoltaic power source including one or more photovoltaic panels

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Data Source

PatentEP3362867B1Variable speed maximum power point tracking, solar electric motor controller for induction and permanent magnet ac motors
Publication Date: 2021.07.21 PREMIER ENERGY HOLDINGS INC
  • EP3362867B1 patent drawingFigure 1~4
  • EP3362867B1 patent drawingFigure 2~3
  • EP3362867B1 patent drawingFigure 5

AI summary

Solar Motor Controller is an electronic device with DC power input terminals that may connect directly to solar PV panels, and output terminals that may connect directly to single or multiphase phase AC electric motors without requiring an energy storage subsystem. The Controller runs electric motors of many frequencies and is capable of interfacing to multiple voltages of solar PV panels with or without maximum power point tracking. The Controller may drive motors in water pumping, HVAC, refrigeration, compressors operation, blowers, machine tools, and many other applications; some controller applications may operate at motor speeds adjusted to conform to power available from attached solar panels.