Adjustable Solar Module Mounting for Uneven Ground Alignment

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Solution Overview

Problem

Existing solar panel mounting systems struggle to efficiently and effectively mount solar panels on uneven ground surfaces while ensuring optimal exposure to sunlight, as they often require complex adjustments and may not distribute load forces appropriately.

Innovation Solution

A system utilizing three foundational members in a triangular configuration, supported by a support strut assembly with adjustable strut members that experience only tension and compression forces, allowing for six degrees of freedom to secure solar panels at desired angles and orientations, and incorporating a hexapod for precise positioning.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If solar panels are mounted at an angle from the horizontal to maximize sunlight exposure, then energy generation efficiency is improved, but mounting system complexity increases

Engineering Contradiction:
Improveenergy generation efficiencyVSAvoidmounting system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The mounting system incorporates adjustable struts with telescopic sections that allow dynamic adjustment of panel angle and position. This enables the system to adapt to different sunlight conditions while maintaining a relatively simple overall structure, resolving the contradiction between optimization capability and structural complexity

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system allows changing geometric parameters (angle, height, position) through adjustable struts and positioning mechanisms. This enables optimization of energy generation by adjusting panel orientation to match solar angles without requiring a completely complex mounting structure

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If mounting systems are designed to accommodate uneven ground surfaces, then adaptability is improved, but device complexity increases

Engineering Contradiction:
Improveterrain adaptabilityVSAvoidmounting system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The mounting system uses adjustable and telescopic struts that can dynamically adapt to uneven terrain by varying their length and angle. This provides terrain adaptability without requiring complex foundational structures, as the adjustment capability is built into the strut assembly itself

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The mounting system is divided into modular components (foundational members, struts, cross-bracing, positioning mechanisms) that can be independently adjusted. This segmentation allows each component to handle specific terrain variations, providing adaptability while keeping individual component complexity low

Inventive Principle:
Principle #1Segmentation

3Measurement precision

If adjustment mechanisms are added to struts for precise positioning, then positioning precision is improved, but device complexity increases

Engineering Contradiction:
Improvepositioning precisionVSAvoidstrut mechanism complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

Telescopic sections with locking mechanisms provide adjustable length control, while pivot joints enable angular adjustment. These dynamic features allow precise positioning without requiring overly complex mechanisms, as the adjustment is achieved through straightforward mechanical means

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The struts are designed with pre-configured adjustment capabilities (telescopic sections, pivot points) that are prepared in advance. This allows for precise positioning during installation without requiring complex real-time adjustment mechanisms, as the adjustment capability is built into the strut design itself

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS9010042B2Ground mounted solar module integration system
Publication Date: 2015.04.21 PANELCLAW INC
  • US9010042B2 patent drawing
  • US9010042B2 patent drawing
  • US9010042B2 patent drawing

AI summary

Embodiments of the present inventions are directed to systems, devices for use with systems, and method of mounting and retaining solar panels. In some embodiments, an apparatus for mounting one or more solar panel modules above a supporting surface is disclosed, the apparatus including: three foundational members embedded in the supporting surface; a support frame configured to receive the solar panel modules; a support strut assembly configured to attach the support frame to the three foundational members to support the solar panel modules; where the support strut assembly includes a plurality of strut members, and includes one or more adjustment mechanisms that may be used to adjust a length or a joining angle of at least one of the strut members.