Solar Panel Mounting Structure for Secure Adjustable Roof Support
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Current solar panel mounting systems are complex and inefficient, requiring improved structures to securely and efficiently attach solar panel modules to surfaces like roofs while minimizing damage and allowing for optimal sunlight orientation.
Innovation Solution
A dual-mount system comprising a first mount and a second mount, which couple to opposite sides of the solar panel module, using rail systems and brackets to distribute weight, prevent damage, and allow for adjustable angles for optimal sunlight exposure, with features like padding and engagement mechanisms to secure the module without causing harm to the surface.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If traditional mounting systems are used to secure solar panels to roofs, then the panels are firmly attached, but the complexity of the mounting structure increases and installation efficiency decreases
Solution Approach 1:
The mounting system is divided into separate functional components: penetration mounts for securing to the roof structure, and flat mounts for supporting the panel weight. This segmentation allows each component to be optimized for its specific function while simplifying the overall installation process.
Solution Approach 2:
Flat mounts serve as intermediary elements between the roof structure and solar panels, distributing the panel weight across multiple contact points without requiring direct attachment of panels to roof penetrations. This mediator approach reduces the complexity of direct mounting while maintaining secure attachment.
2Reliability
If multiple penetration points are used to secure solar panels, then the attachment is more secure, but the risk of surface damage increases
Solution Approach 1:
Flat mounts with padding or protective surfaces are installed beforehand to cushion and distribute the load of solar panels. This prevents direct contact between panel mounting hardware and the roof surface, reducing the risk of surface damage while maintaining secure attachment through properly spaced penetration points.
Solution Approach 2:
Protective films or padded surfaces are incorporated into the flat mount design to create a protective interface between the mounting system and the roof surface. This flexible protective layer distributes pressure and prevents concentrated loads that could cause surface damage.
3Reliability
If rigid mounting structures are used to support solar panels, then the panels are securely held, but the ability to adjust for optimal sunlight exposure is reduced
Solution Approach 1:
The mounting system incorporates adjustable components that allow the angle and orientation of solar panels to be modified after installation. This dynamic capability enables optimization of sunlight exposure while maintaining secure support through properly designed rigid mounting elements that can be repositioned rather than fixed in a single static position.
Data Source
AI summary
A mounting system for a solar panel module includes a first mount for supporting a solar panel module a first distance above a surface and a second mount for supporting the solar panel module a second distance above the surface. The first mount includes a receptacle to receive a first side of the solar panel module and one or more prongs to engage the solar panel module along the first side. The second mount includes a receptacle to receive a second side of the solar panel module, opposite the first side of the solar panel module, and one or more prongs to engage the solar panel module along the second side.