Solar Panel Defect Inspection Using Attention Maps

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Solution Overview

Problem

Existing methods for inspecting solar panels for defects are inefficient and costly, particularly during the manufacturing and operational phases, as they often rely on high computational deep learning models and require extensive training processes.

Innovation Solution

A device and method utilizing a pre-trained model with an attention mechanism, including convolutional neural networks trained on large-scale public datasets, to quickly and accurately inspect solar panels by generating attention maps and extracting statistical features to determine defects.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional deep learning models are used for solar panel defect inspection, then detection accuracy can be achieved, but inspection time and computational cost increase significantly

Engineering Contradiction:
Improvedefect detection accuracyVSAvoidinspection time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent applies transfer learning by pre-training a convolutional neural network on a large-scale public dataset (such as ImageNet) before fine-tuning it for solar panel defect detection. This preliminary training on general image features allows the model to converge faster and achieve accurate defect detection with less training time and computational resources compared to training from scratch.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent extracts and utilizes transferable features from pre-trained models that are applicable to solar panel defect detection. By extracting relevant features from general image recognition models and adapting them to the specific domain of solar panel inspection, the system achieves accurate defect detection without requiring extensive domain-specific training data and time.

Inventive Principle:
Principle #2Taking out (Extraction)

2Reliability

If complex deep learning models are deployed for defect inspection, then detection capability improves, but device complexity and computational resources increase

Engineering Contradiction:
Improvedefect detection capabilityVSAvoidmodel complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent employs lightweight convolutional neural network architectures that can be deployed on edge devices with limited computational resources. By using efficient model designs and transfer learning, the system achieves reliable defect detection capability without requiring complex, resource-intensive models, thereby reducing device complexity and computational overhead.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Measurement precision

If thermal imaging methods are used for solar panel inspection, then defects can be detected, but the results are heavily affected by environmental factors

Engineering Contradiction:
Improvedefect detection capabilityVSAvoidenvironmental factor sensitivity
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent replaces thermal imaging methods with visible light-based image capture and convolutional neural network analysis. This substitution eliminates the sensitivity to environmental factors such as ambient temperature and thermal radiation that affect thermal imaging, providing more stable and reliable defect detection results across varying environmental conditions.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS20250046072A1Device for Inspecting Defect of Solar Panel and Method for Operating Same
Publication Date: 2025.02.06 SK PLANET CO LTD
  • US20250046072A1 patent drawing
  • US20250046072A1 patent drawing
  • US20250046072A1 patent drawing

AI summary

The present invention relates to a device for detecting a defect of a solar panel and a method for operating same, wherein the device for detecting a defect of a solar panel comprises: a model providing unit that provides a pre-trained model; a communication module that receives captured images of a solar panel from an image sensor; a processing module functionally connected to the model providing unit and the communication module, wherein the processing module is configured to collect the captured images of the solar panel, apply the captured images to the pre-trained model to create an attention map, and determine whether there is a defect in the solar panel depending on whether the attention map is abnormal.