Solar Panel Support Structure for Wind-Resistant Ballasted Mounting
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Solution Overview
Problem
Existing panel support structures for solar modules are inadequate in securely mounting panels on surfaces exposed to varying force vectors from wind, snow, and other weather elements, necessitating an improved solution for stability and resistance.
Innovation Solution
A support structure comprising a channel and a support flange, with a base connecting the two, allowing a panel edge to be inserted into the channel and secured to the flange, and utilizing spacers and ballast to maintain position and resist environmental forces.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If traditional mounting structures are used, then panels can be installed on surfaces, but they are inadequate in resisting varying force vectors from wind, snow, and other weather elements
Solution Approach 1:
The support structure is divided into multiple independent support devices, each with a base, channel, and flange. This segmentation allows each device to independently resist local forces while collectively providing stable panel support against varying wind and weather loads from different directions.
Solution Approach 2:
The bases of the support devices are designed to resist uplift forces from wind by providing downward counterbalancing weight or anchoring capability. The channels and flanges create mechanical interlocking that counters lateral wind loads and snow accumulation forces, preventing panel displacement.
2Reliability
If support structures are designed for stability, then panels can resist environmental forces, but the structure becomes more complex
Solution Approach 1:
Each support device is designed as a multi-functional unit: the base provides anchoring and weight resistance, the channel accommodates and secures panel edges, and the flange provides additional support and positioning. This universal design allows a single device type to handle multiple loading conditions (wind from various directions, snow loads, installation requirements) without requiring complex specialized components for each force vector.
Data Source
AI summary
A plurality of support structures that may be secured to a surface and may support panels, such as solar modules. The support structures may include a first side that forms a channel and a second side that forms a support flange. A first edge of a panel may be placed within the channel and a second opposing edge of the panel may be secured to the support flange.