Solar Panel Clamp Assembly for Faster Secure Mounting
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Solution Overview
Problem
Existing clamping systems for photovoltaic (PV) modules are inefficient and time-consuming to assemble, particularly in physically demanding or hazardous conditions, due to complex arrangements and numerous parts.
Innovation Solution
A clamping system with a base, rotatable saddles, and independently movable keepers that securely attach PV modules to a secondary structure, allowing for quick assembly and adjustment between upright and laid-back positions, reducing the number of parts and assembly time.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If traditional clamping systems with multiple parts and complex arrangements are used, then the PV modules can be securely mounted, but the assembly time increases and worker exposure to hazardous conditions increases
Solution Approach 1:
The patent combines multiple clamping components into an integrated clamping assembly that includes a clamp body, saddle, and keeping member as unified structures. This merging reduces the number of separate parts that need to be handled and assembled, directly reducing assembly time while maintaining secure mounting capability through the coordinated design of these integrated components
Solution Approach 2:
The clamp body is designed with multi-functionality, serving as both the mounting structure and incorporating integrated features for securing PV modules. The saddle and keeping member work together as a unified system that can adapt to different PV module configurations, reducing the need for multiple specialized components and accelerating assembly
2Reliability
If traditional clamping systems with numerous parts are used, then the PV modules can be securely mounted, but the number of parts increases making assembly more complex and time-consuming
Solution Approach 1:
The patent merges the saddle and keeping member into an integrated assembly that functions as a unified component system. The keeping member is positioned to extend from the saddle and work in coordination with the clamp body, eliminating the need for separate fastening components and reducing overall part count while maintaining secure mounting reliability
Solution Approach 2:
The clamping system is segmented into three main functional components: the clamp body, the saddle, and the keeping member. This segmentation allows each component to be optimized for its specific function while reducing the total number of parts compared to traditional systems that use multiple small components for each function
3Reliability
If traditional clamping systems with complex arrangements are used, then the PV modules can be securely mounted, but the assembly becomes more difficult and time-consuming in physically demanding conditions
Solution Approach 1:
By combining the saddle and keeping member into an integrated assembly, the system reduces the number of manipulation steps required during assembly. Workers handle fewer separate components in physically demanding rooftop conditions, making the assembly process easier and faster while the integrated design ensures secure mounting through coordinated component interaction
Data Source
AI summary
A clamping system configured to clamp a photovoltaic module. The clamping system includes a base. A saddle is movably attached to the base to be moved between a first position, in which at least a portion of the saddle is raised compared to the base, and a second position, in which the at least the portion of the saddle is laid adjacent the base. A keeper is movably attached to the saddle such that the keeper catches the photovoltaic module against the saddle, during installation of the photovoltaic module.