Solar Panel Clamp-Bracket Mounting for Fence Post Integration

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Solution Overview

Problem

Existing solar panel attachment systems to fences are complex, costly, and require significant assembly effort, making them inefficient for widespread energy generation from previously unused areas.

Innovation Solution

A simplified solar panel attachment system using a support frame with a clamp or sleeve that fits onto fence pillars, allowing for easy installation and adjustment of solar panels along a fence, with optional pivoting joints and a motorized adjustment device for optimal solar alignment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If complex adjustable support frames with multiple parts are used to attach solar panels to fences, then the solar panels can be securely mounted at various positions, but the device complexity and assembly effort increase significantly

Engineering Contradiction:
Improvesecure mountingVSAvoidnumber of parts
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The support bracket is divided into two main segments: a clamp portion that attaches to the fence post and an arm portion that supports the solar panel. This segmentation allows each part to be optimized independently while simplifying the overall structure compared to fully adjustable systems.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The clamp portion is designed with a universal fitting mechanism that can accommodate different fence post diameters and materials. The clamp includes a locking mechanism that provides secure attachment across various fence types, eliminating the need for multiple specialized mounting components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If fully adjustable support arms and multiple mounting components are provided, then the solar panel can be positioned at optimal angles, but the assembly effort and installation time increase

Engineering Contradiction:
Improveposition adjustmentVSAvoidassembly effort
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The support bracket is designed with pre-configured geometry and integrated locking features that allow for quick installation without requiring complex adjustments during assembly. The clamp and arm portions are shaped to naturally align and secure the solar panel in an effective position.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The support bracket incorporates a pivot joint that allows the solar panel to be easily adjusted to different angles after installation. This dynamic feature provides adaptability for optimal solar exposure without requiring disassembly or complex adjustment mechanisms.

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If elaborate individual parts and adjustment mechanisms are used, then the solar panel mounting is highly versatile, but the manufacturing cost and device complexity increase

Engineering Contradiction:
Improvemounting flexibilityVSAvoidelaborate individual parts
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The clamp portion and support arm are designed as integrated components of a single support bracket assembly, reducing the number of separate parts needed. This merging simplifies manufacturing and assembly while maintaining the versatility to mount solar panels on various fence types.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The support bracket includes self-aligning features and intuitive locking mechanisms that guide the installer through the mounting process without requiring complex adjustment procedures. The design itself provides the necessary adaptability through its geometric configuration rather than through elaborate adjustment mechanisms.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables quick and cost-effective energy generation by allowing multiple solar panels to be easily installed along fences, maximizing energy capture while minimizing assembly effort and equipment costs, and allowing for automated optimal solar alignment.

Implementation Method 1

A force-fit connection can be achieved, for example, by pressing the clamp or sleeve onto the upper end of the fence post, creating an interference fit

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentEP4343226A1Solar panel and fence equipped with at least one such solar panel
Publication Date: 2024.03.27 TILLMANN & SCHROYEN GMBH & CO KG
  • EP4343226A1 patent drawingFigure 1
  • EP4343226A1 patent drawingFigure 2
  • EP4343226A1 patent drawing

AI summary

A solar panel (1) for attachment to a fence (3) consisting of several fence elements (2) is presented, wherein each fence element (2) comprises two fence posts (4, 5) and a surface structure (6) arranged between the fence posts (4, 5). The solar panel (1) comprises a top surface (7) equipped with solar elements and a bottom surface (8) opposite this top surface (7), which has at least one support bracket (9) for receiving the solar panel (1). The invention is characterized in that the support bracket (9) consists of a support arm (10) and a clamp or sleeve (11), wherein the clamp or sleeve (11) is designed to fit the upper, free end (12) of a fence post (4, 5) and can be placed on or connected to the corresponding fence post (4, 5).The fence (3) according to the invention, as further described, consists of several fence elements (2), each of which comprises two fence posts (4, 5) and a surface structure (6) arranged between the fence posts (4, 5), wherein at least one of the aforementioned solar panels (1) is fixed on the upper, free end of the fence posts (4, 5), the clamp or sleeve (11) of which is designed to fit the upper, free end (12) of at least one of the fence posts (4, 5) and is placed on or connected to one of the corresponding fence posts (4, 5).