Solar Panel Cleaning Robot with Suction Adhesion for Sloped Surfaces

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Solution Overview

Problem

Conventional solar panel cleaning robots face challenges such as limited mobility, poor cleaning efficiency, difficulty in navigating sloping surfaces, risk of falling, and cumbersome recharging processes, leading to high labor costs and reduced power generation efficiency due to dust accumulation.

Innovation Solution

A solar panel cleaning robot equipped with a power system that adjusts movement direction and speed, a control system for navigation and cleaning control, and a wireless charging system, allowing it to move freely on sloping surfaces, cover larger areas, and recharge automatically without manual intervention.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Extent of automation

If conventional cleaning robots are applied to solar panels, then cleaning automation is achieved, but mobility on sloping surfaces is insufficient

Engineering Contradiction:
Improvecleaning automationVSAvoidmobility on sloping surfaces
Core Design Contradiction:
Extent of automationVSSpeed

Solution Approach 1:

The patent changes the physical parameters of the robot by equipping it with rubber suction cups instead of conventional wheels, fundamentally altering the interaction mechanism with the solar panel surface. This enables the robot to adhere to and move on inclined surfaces by utilizing suction force and friction, overcoming the limitation of conventional wheeled robots that cannot maintain stability or mobility on slopes.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces the conventional mechanical wheel-based locomotion system with a suction cup-based adhesion and movement system. This substitution allows the robot to utilize atmospheric pressure and surface friction rather than relying solely on mechanical friction from wheels, enabling effective operation on the smooth, inclined solar panel surfaces.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Ease of operation

If conventional cleaning robots are used, then cleaning function is provided, but risk of falling from panels is high

Engineering Contradiction:
Improvecleaning functionVSAvoidrisk of falling
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent applies the anti-weight principle by using suction force as a counteracting force to gravity. The vacuum suction cups generate negative pressure that creates an adhesive force opposing the gravitational pull on the inclined surface, preventing the robot from sliding or falling. This balance between suction adhesion and gravitational force ensures stable operation without falling risks.

Inventive Principle:
Principle #8Anti-weight (Counterweight)

3Area of stationary object

If solar panels are set in high places by mounting brackets, then space utilization rate is improved, but cleaning difficulty and risk increase

Engineering Contradiction:
Improvespace utilization rateVSAvoidcleaning difficulty
Core Design Contradiction:
Area of stationary objectVSEase of operation

Solution Approach 1:

The patent implements self-service by enabling the cleaning robot to autonomously navigate, clean, and recharge without human intervention. The robot can independently climb onto high-mounted solar panels, perform cleaning operations, and automatically recharge at charging stations, eliminating the need for manual cleaning operations at difficult-to-reach heights and thereby reducing cleaning difficulty and risk.

Inventive Principle:
Principle #25Self-service

4Ease of manufacture

If manual cleaning is performed, then cleaning cost is reduced, but labor costs are high and cleaning efficiency is low

Engineering Contradiction:
Improvecleaning costVSAvoidcleaning efficiency
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The cleaning robot performs self-service operations including autonomous navigation to solar panels, automated cleaning execution, and self-recharging. This eliminates the need for manual labor while maintaining operational continuity, thereby reducing labor costs and significantly improving cleaning efficiency through automated, uninterrupted operation.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The robot enables continuous cleaning operations by automatically returning to recharge and resuming cleaning tasks without human intervention. This continuous operation capability increases overall productivity compared to manual cleaning, which requires periodic human intervention and cannot operate continuously.

Inventive Principle:
Principle #20Continuity of useful action

5Ease of operation

If conventional cleaning robots are used, then cleaning capability is provided, but coverage area is limited

Engineering Contradiction:
Improvecleaning capabilityVSAvoidcoverage area
Core Design Contradiction:
Ease of operationVSArea of stationary object

Solution Approach 1:

The patent applies dynamics by enabling the robot to adapt its movement to the inclined surface through active suction control and friction-based locomotion. The robot can dynamically adjust its position, orientation, and movement speed on the solar panel surface, allowing it to cover larger areas including inclined and hard-to-reach regions that conventional static or wheeled robots cannot access.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS10511256B2Solar panel cleaning robot
Publication Date: 2019.12.17 SUZHOU RADIANT PHOTOVOLTAIC TECH
  • US10511256B2 patent drawing
  • US10511256B2 patent drawing
  • US10511256B2 patent drawing

AI summary

A solar panel cleaning robot is provided and has a robot body. The robot body can move on at least one solar panel. A cleaning device, a power system, a control system and an electric power system are disposed on an internal or an external of the robot body.