3D Solar Panel Module with Orthogonal Light Guide

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Solution Overview

Problem

Conventional solar panel systems are limited by their two-dimensional layout, which restricts solar energy production on rooftops with obstructions, as they cannot effectively utilize the available three-dimensional space for solar radiation collection.

Innovation Solution

A solar panel module design that incorporates a frame with multiple solar panels and a light guide system to redirect ambient light to otherwise obstructed panels, increasing energy capture efficiency by positioning panels orthogonally and using reflective surfaces to redirect scattered light for enhanced solar conversion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If solar panels are positioned end to end on a single plane to gather solar energy, then the system is simple to install and maintain, but the solar production volume is limited by the available two-dimensional rooftop space

Engineering Contradiction:
Improvesolar production volumeVSAvoidpanel arrangement complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent transitions from traditional two-dimensional solar panel arrangement to a three-dimensional configuration by stacking panels vertically within a frame structure. Multiple solar panels are positioned at different heights and angles within the same footprint, effectively utilizing vertical space to increase solar energy capture without expanding the rooftop area occupied.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent implements a nested arrangement where multiple solar panels are contained within a single frame structure. The panels are nested vertically and angularly, with each panel occupying a different spatial level within the same horizontal footprint, maximizing space utilization while maintaining structural organization.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Productivity

If solar panels are positioned to maximize space utilization, then the energy capture efficiency increases, but the structural complexity and manufacturing difficulty increase

Engineering Contradiction:
Improveenergy capture efficiencyVSAvoidmanufacturing difficulty
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The patent divides the solar energy capture system into discrete modular units, each containing a frame with multiple positioned panels. This segmentation allows for standardized manufacturing of individual modules that can be replicated and assembled, reducing overall manufacturing complexity while achieving three-dimensional space utilization.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The frame structure serves multiple functions simultaneously: it provides structural support for the panels, positions them in three-dimensional space, captures and redirects light through integrated light guides, and enables modular assembly. This multi-functionality reduces the need for separate components, simplifying manufacturing while achieving efficient space utilization.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Productivity

If light guides are added to redirect light to obstructed panels, then the solar production within limited space increases, but the device complexity and cost increase

Engineering Contradiction:
Improvesolar production within footprintVSAvoidsystem component complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent merges the light guide function directly into the frame structure, combining structural support and light redirection into a single integrated component. This eliminates the need for separate light guide installations and reduces overall system complexity while still achieving enhanced light redirection to obstructed panels.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The frame structure with integrated light guides automatically redirects light to obstructed panels without requiring external control systems or additional components. The geometric design of the frame and light guides inherently performs the light redirection function, making the system self-sufficient and reducing operational complexity.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration nearly doubles solar energy production within the same footprint by achieving 85-95% efficiency in energy conversion, allowing for increased solar energy harvesting from the same two-dimensional space.

Implementation Method 1

a light guide coupled to a periphery of the frame and a periphery of the first solar panel, the light guide positioned to direct the light source to the second top surface of photocells of the second solar panel

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 2

a first solar panel coupled to the frame, wherein the first solar panel includes a first top surface of photocells facing outward toward a light source

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Data Source

PatentUS10224869B1Solar panel module with increased volume of solar production
Publication Date: 2019.03.05 SOLAR FRAME SOLUTIONS INC
  • US10224869B1 patent drawing
  • US10224869B1 patent drawing
  • US10224869B1 patent drawing

AI summary

A solar panel module provides increased efficiency in solar production within a volume of area within a space's square footage. In general, embodiments arrange solar panels into polygonal shaped containers. The containers include inward facing solar cell faces that project orthogonally from a common base. The solar cell faces reflect sunlight captured within the module's volume and reflect it from one incident solar cell face onto one or more other inward facing surfaces of the plurality of panels joined together to form the polygonally shaped module. Thus, solar energy which is typically reflected off when incident upon a conventional solar panel is recaptured by adjacent panels in the module.