Solar Panel Storage and Assembly Device for Secure Handling
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Solution Overview
Problem
Current processes for loading, storing, and installing solar panels are time-consuming, require multiple apparatus and devices, and pose a high risk of damage due to the need for pre-assembled panels to be handled and transported vertically, especially for large panels.
Innovation Solution
A storage and assembly device with a supporting structure and displacement modules that allows for the automatic loading, storage, and controlled release of solar panels, enabling them to be stacked and transported securely, with displaceable supports that move solar panels from a storage position to a release position for on-site placement.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If solar panels are loaded directly into trailers and transported vertically, then logistics costs and handling time are reduced, but the risk of panel damage increases significantly
Solution Approach 1:
The device segments the handling process into distinct phases: loading phase (panels loaded horizontally into containing space), storage phase (panels stored vertically in stacked arrangement), and unloading phase (panels released one by one). This segmentation allows each phase to be optimized independently, reducing overall damage risk while maintaining logistics efficiency.
Solution Approach 2:
The storage device acts as an intermediary between factory loading and site installation. Panels are transferred to the device horizontally, stored securely in a controlled environment, then released individually at the destination. This intermediary storage function eliminates the need for vertical handling during transport, reducing damage risk while maintaining efficient logistics.
2Reliability
If multiple trailers and cranes are used for loading and positioning panels, then the risk of damage is distributed, but the complexity of the system and logistics costs increase
Solution Approach 1:
The device merges multiple functions into a single integrated system: it combines storage capacity for multiple panels, individual release mechanisms for each panel, and controlled dispensing functionality. This consolidation replaces the need for multiple trailers and cranes, reducing system complexity while maintaining reliable damage risk distribution through sequential panel release.
Solution Approach 2:
The storage device is designed as a universal system that can store multiple panels of different sizes, release them individually or in groups, and adapt to various installation site requirements. This multi-functionality eliminates the need for specialized equipment for each handling task, reducing overall device complexity while maintaining reliability.
3Volume of stationary object
If solar panels are stored one on top of another vertically, then storage space is optimized, but the risk of panel damage during handling increases
Solution Approach 1:
The device employs dynamic support mechanisms that can adjust panel positions during storage and release. Panels are stored vertically to optimize space, but the support structure allows for controlled individual panel extraction without requiring vertical lifting. This dynamic adjustment capability maintains both space efficiency and damage prevention.
Solution Approach 2:
The device changes the physical parameters of panel storage by using inclined surfaces and controlled release mechanisms. Instead of direct vertical stacking that requires vertical lifting for access, panels are positioned on inclined surfaces that allow gravity-assisted individual extraction, reducing impact forces and damage risk while maintaining compact vertical storage.
4Reliability
If a secure storage system is implemented to prevent panel damage, then reliability improves, but the time required for loading and storage processes increases
Solution Approach 1:
The device performs preliminary securing actions during the loading phase, where panels are positioned and secured in the containing space before transport. This preliminary protection eliminates the need for time-consuming securing operations at the destination, reducing overall handling time while maintaining reliable panel protection throughout the supply chain.
Solution Approach 2:
The storage device employs self-securing mechanisms where panels automatically engage with support structures and positioning features during loading. The design includes self-aligning elements and automatic locking features that reduce the need for manual intervention and time-consuming securing operations, maintaining both protection and efficiency.
Data Source
Figure 1
Figure 2A
Figure 2B~2C
AI summary
The present invention is comprised in the field of processes for loading and installing solar or photovoltaic panels, particularly apparatus and/or devices for storing and assembling solar panels. The invention more particularly comprises a single device for the loading, storage, transport and placement of solar panels. The present invention further comprises a method for placing solar panels at sites in which they are installed. This device also allows the loading, storage, transport and placement of large solar panels that cannot be handled by operators.