Solar Panel Test Apparatus for Performance Degradation Detection

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Solution Overview

Problem

There is a need for an effective method to test and compare the operational integrity and performance of new and used solar panels, particularly in harsh environments like oil and gas exploration, where existing methods lack precision and efficiency in assessing performance degradation.

Innovation Solution

A system comprising a test apparatus with a processor, output device, and fixed power loads that calculates and displays the ratio of currents from new and used solar panels, allowing for direct comparison and assessment of operational integrity and performance degradation, using a DPDT switch and microcontroller for precise voltage and current measurements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional testing methods are used for solar panels, then the testing process is simple, but the measurement precision and ability to detect performance degradation is insufficient

Engineering Contradiction:
Improveperformance degradation detection accuracyVSAvoidtest apparatus complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The test apparatus is divided into modular functional components: a control unit for coordinating measurements, a measurement unit for capturing electrical parameters, and a comparison unit for analyzing performance degradation. This segmentation allows each module to be optimized independently while maintaining overall system precision without excessive complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces an intermediary test apparatus that acts as a mediator between the solar panel and the measurement system. This intermediary device standardizes the measurement process by providing controlled electrical loads and measurement protocols, thereby improving measurement precision without requiring direct complex integration with the solar panel itself.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If comprehensive performance testing is conducted on solar panels, then the assessment accuracy is improved, but the testing time and productivity are reduced

Engineering Contradiction:
Improveoperational integrity assessment accuracyVSAvoidtesting speed
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The test apparatus performs preliminary automated setup and configuration before actual measurements begin. The control unit pre-configures measurement parameters, connects appropriate electrical loads, and prepares data structures in advance, which eliminates time-consuming manual setup during the actual testing process while maintaining comprehensive measurement capabilities.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The measurement unit continuously captures electrical parameters throughout the testing process without interruption. By maintaining continuous measurement of current, voltage, and power across different operating conditions, the system achieves comprehensive performance assessment without requiring multiple separate testing sessions, thereby improving productivity.

Inventive Principle:
Principle #20Continuity of useful action

3Loss of information

If multiple measurement parameters are monitored simultaneously, then the information completeness is improved, but the device complexity and energy consumption increase

Engineering Contradiction:
Improveoperating parameter information completenessVSAvoidtest apparatus energy consumption
Core Design Contradiction:
Loss of informationVSUse of energy by moving object

Solution Approach 1:

The measurement unit is designed as a universal multi-functional device that can measure multiple electrical parameters (current, voltage, power, impedance) simultaneously using integrated sensors and processing circuits. This multi-functionality is achieved within a single energy-efficient module rather than through multiple separate measurement devices, thereby maintaining information completeness while controlling energy consumption.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The control unit dynamically adjusts measurement parameters based on the specific testing requirements and solar panel operating conditions. By changing measurement ranges, sampling rates, and active sensors according to real-time conditions, the system monitors comprehensive parameters only when necessary, reducing unnecessary energy consumption while maintaining complete information availability.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables quick and accurate assessment of solar panel performance, allowing for immediate identification of degradation and informed decision-making regarding panel replacement, with self-powered operation and calibration capabilities.

Implementation Method 1

The solar panel includes a frame and one or more photovoltaic or solar cells coupled thereto

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Data Source

PatentUS8190385B2System and method for testing a solar panel
Publication Date: 2012.05.29 HALLIBURTON ENERGY SERVICES INC
  • US8190385B2 patent drawing
  • US8190385B2 patent drawing
  • US8190385B2 patent drawing

AI summary

A system and method for testing a solar panel. The system comprises an apparatus to be coupled electrically to two solar panels. The apparatus includes a processor and a memory having stored thereon instructions for calculating a ratio of respective operating parameters of the two solar panels. The apparatus further can include an output device, such as to display the ratio of the respective operating parameters of the solar panels. The apparatus may further comprise two loads coupled to the processor to be electrically coupled to the respective solar panels.