Solar-Powered Lighted Piling Cap for Marine Safety

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Solution Overview

Problem

Marine docks and pilings pose safety hazards at night due to lack of visibility for boaters, and traditional lighting solutions are costly and logistically challenging, especially in areas where electrical power is not readily available.

Innovation Solution

A solar-powered lighted piling cap with high-powered LED lighting, a sealed lithium polymer battery, and automatic dusk-to-dawn sensor, constructed from durable, impact-resistant materials, providing 360-degree illumination without the need for electrical wiring.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If traditional electrical lighting is installed on docks and pilings, then nighttime visibility is improved, but installation cost and complexity increase due to need for electrical wiring

Engineering Contradiction:
Improvenighttime visibilityVSAvoidelectrical wiring
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The patent replaces the mechanical/electrical wiring system with a solar-powered LED lighting system. The piling cap incorporates photovoltaic cells that convert solar energy directly to electrical energy to power LED lights, eliminating the need for complex electrical wiring infrastructure while maintaining nighttime illumination functionality.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The piling cap is designed to be self-powered through integrated solar panels that charge an internal battery during the day, which then automatically powers the LED lights at night. The system includes automatic sensors that detect dusk and dawn to control lighting operation, making it fully autonomous without requiring external electrical connections or manual intervention.

Inventive Principle:
Principle #25Self-service

2Reliability

If electrical lighting is installed on pilings, then nighttime safety is improved, but maintenance requirements and corrosion risks increase

Engineering Contradiction:
Improvenighttime safetyVSAvoidmaintenance requirements
Core Design Contradiction:
ReliabilityVSEase of repair

Solution Approach 1:

The patent employs a sealed, waterproof housing that encapsulates all electrical components including the battery, circuit board, and LED modules. This protective enclosure prevents saltwater corrosion and moisture damage, significantly reducing maintenance requirements and extending the operational life of the lighting system in harsh marine environments.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The system uses solid-state LED lighting technology which has an extremely long operational life of 50,000+ hours, and a sealed battery compartment that protects against corrosion. The modular design allows the entire unit to be easily replaced if needed, but the components are engineered to last decades without maintenance in saltwater environments.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Device complexity

If solar-powered LED lighting is used in piling caps, then installation cost and complexity are reduced, but illumination intensity and visibility may be compromised

Engineering Contradiction:
Improveinstallation simplicityVSAvoidvisibility
Core Design Contradiction:
Device complexityVSIllumination intensity

Solution Approach 1:

The patent employs high-powered LED technology that provides dynamic, intense illumination. The LED array is designed to emit focused beams of light that can be seen from great distances, and the system includes optical lenses and reflectors to maximize light distribution and visibility while minimizing energy consumption, allowing the compact solar-powered unit to achieve superior illumination intensity.

Inventive Principle:
Principle #15Dynamics

4Strength

If piling caps are made from durable impact-resistant materials, then resistance to harsh marine environments is improved, but manufacturing cost and weight increase

Engineering Contradiction:
Improveimpact resistanceVSAvoidpiling cap weight
Core Design Contradiction:
StrengthVSWeight of moving object

Solution Approach 1:

The patent utilizes composite materials such as fiberglass-reinforced plastic or aluminum alloy for the piling cap housing. These composite materials provide high strength-to-weight ratio, offering excellent impact resistance and durability in harsh marine environments while keeping the overall weight manageable for installation and handling. The materials are also naturally corrosion-resistant to saltwater.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively illuminates pilings and associated structures at night, enhancing boater safety by providing a maintenance-free, easy-to-install, and cost-effective lighting system that withstands harsh marine environments, reducing the risk of accidents and eliminating electrical hazards.

Implementation Method 1

The device can use mil-spec and micro-processor circuitry. Thus, in addition to performing typical duties or task of a piling cap, such as, but not limited to being a bird and rain guard, the novel device also includes a lighting element, preferably solar powered

Methodology Applied
Scientific EffectSolar energy conversion: Photovoltaic Effect

Implementation Method 2

In a preferred embodiment, the lighting element, can be one or more, and preferably a plurality of LED light bulbs, such as high-powered LED lighting

Methodology Applied
Scientific EffectLED light emission: Light Emitting Diode

Implementation Method 3

a sealed Lithium polymer battery, with flash, strobing and/or on modes, automatic sunset on, sunrise off sensor

Methodology Applied
Scientific EffectLight detection: Photoelectric Effect

Data Source

PatentUS10989379B2Lighted piling cap
Publication Date: 2021.04.27 BIEN FRLIN
  • US10989379B2 patent drawing
  • US10989379B2 patent drawing
  • US10989379B2 patent drawing

AI summary

A lighted piling cap that is preferably solar powered and which serves as a cap/marker for another water borne or water related structure. The device can serve as a nighttime marker to alert boaters of decks, docks, waterway obstructions, etc. that may not be visible during nighttime travels. The device includes a solar powered lighting element for nighttime visibility which can be a plurality of LED light bulbs. The outer enclosure can be constructed from a rugged and/or seaworthy material, to allow it to be able to preferably withstand the harsh environment of fresh and saltwater coastlines. The device preferably includes a sealed Lithium polymer battery, with flash, strobing and/or “on” modes and an automatic sunset on, sunrise off sensor. The angled top member of the enclosure can be provided with a plurality of facet cuts which provide for prismatic reflection of sun rays for solar collection 180 degrees across the horizon.