Solar Power Optimizer Buck-Boost Control for MPPT

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing solar power systems with multiple power optimizers face inefficiencies in converting direct current to alternating current, particularly due to variations in solar panel output voltage, leading to suboptimal energy transfer and reduced system efficiency.

Innovation Solution

A control method for a solar power system with multiple power optimizers, utilizing a buck-boost converter and local controllers to manage each solar panel's operation, combined with a central controller to regulate the inverter, allowing for dynamic mode transitions between buck, boost, and pass-through modes to maximize power transfer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stress or pressure

If solar panels are connected in series to increase voltage output, then the system voltage increases, but variations in individual panel output voltage cause suboptimal energy transfer and reduced system efficiency

Engineering Contradiction:
Improvesystem voltageVSAvoidenergy transfer efficiency
Core Design Contradiction:
Stress or pressureVSLoss of energy

Solution Approach 1:

The system divides the solar array into multiple independent strings, each with its own power optimizer. This segmentation allows each string to operate independently at its optimal voltage level, preventing the voltage variation problems that occur when panels are simply connected in series. The inverter then combines the optimized outputs from multiple strings.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Power optimizers are introduced as intermediary devices between the solar panels and the inverter. These optimizers act as mediators that convert the variable voltage from individual panel strings into a standardized optimized output, eliminating the direct voltage interaction that causes efficiency losses in simple series connections.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If a single inverter converts DC to AC for the entire system, then the system structure is simplified, but variations in solar panel output voltage lead to reduced conversion efficiency

Engineering Contradiction:
Improvesystem structureVSAvoidpower conversion efficiency
Core Design Contradiction:
Device complexityVSUse of energy by moving object

Solution Approach 1:

The power conversion function is segmented and distributed to multiple power optimizers, one for each solar panel or string. Each optimizer handles the DC-to-optimized-DC conversion locally, ensuring maximum efficiency for that specific panel's output characteristics. The final AC conversion is then performed by the central inverter on the aggregated optimized power.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system dynamically adapts to varying solar panel output conditions by using multiple independent power optimizers that can each adjust their conversion parameters in real-time based on their specific input conditions, rather than relying on a static single-inverter approach.

Inventive Principle:
Principle #15Dynamics

3Productivity

If power optimizers are added to each solar panel to track maximum power point, then energy output from each panel increases, but the system complexity and number of components increases

Engineering Contradiction:
Improveenergy outputVSAvoidnumber of components
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The power optimizer is designed as a universal module that performs multiple functions: maximum power point tracking, voltage conversion, and protection functions. By consolidating these functions into a single integrated device, the system achieves high energy output without proportionally increasing overall system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances the efficiency of solar power conversion by optimizing the operation of each panel, thereby improving overall system performance and energy output.

Implementation Method 1

The power optimizer may be implemented as a four-switch buck-boost converter. The four-switch buck-boost converter is used to increase the energy output from the solar panel by tracking the maximum power point of the solar panel.

Methodology Applied
Scientific EffectBuck-boost conversion:

Data Source

PatentEP4311064B1Method, apparatus and system for controlling solar power systems
Publication Date: 2025.07.30 HUAWEI DIGITAL POWER TECH CO LTD
  • EP4311064B1 patent drawingFigure 1
  • EP4311064B1 patent drawingFigure 2~3
  • EP4311064B1 patent drawingFigure 4

AI summary

A method comprises operating a plurality of power optimizers connected in series between two input terminals of an inverter, wherein the plurality of power optimizers are connected to a plurality of solar panels to form a plurality of power modules connected in series, measuring operation parameters of the plurality of the solar panels, calculating a maximum power flow of each solar panel based upon the measuring, determining a mode transition range based upon the maximum power flows of the plurality of solar panels and configuring a first power optimizer to operate in a pass-through mode if a maximum power point tracking (MPPT) current of a first solar panel connected to the first power optimizer is within the mode transition range.