System, apparatus and method for efficient use of solar photovoltaic energy

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Solution Overview

Problem

Solar photovoltaic (PV) energy systems face challenges in efficiently delivering energy to water heaters due to variable solar input, leading to issues with electromagnetic interference and fluctuations in power systems, and existing solutions require separate heating units or modulation that can cause interference.

Innovation Solution

A controller-based system that prioritizes energy delivery from a solar PV source to a water heater, using multiple switchable heating elements and a modulator to manage energy flow, ensuring efficient energy use and minimizing grid feed-in, while also converting DC energy to AC for stable operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If DC current is used to power the heating unit from the solar collector, then energy efficiency is improved, but connector contacts are eroded by sparks and switching becomes difficult

Engineering Contradiction:
Improveenergy efficiencyVSAvoidconnector contact durability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

An intermediary switching system is introduced between the DC solar collector and the heating unit that enables safe current interruption. The system uses controlled switching mechanisms that prevent direct contact erosion while maintaining DC power transmission efficiency.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If modulation systems are used to control current to heating units, then energy delivery is optimized, but electromagnetic interference and power system fluctuations are generated

Engineering Contradiction:
Improveenergy delivery efficiencyVSAvoidelectromagnetic interference
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The system converts the variable DC output from solar collectors, which normally causes interference, into a controlled advantage by using the variability to optimize heating element selection and power distribution without requiring traditional modulation techniques that generate electromagnetic interference.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Device complexity

If a single heating unit is used in electric storage water heaters, then device complexity is reduced, but energy efficiency at variable insolation levels is limited

Engineering Contradiction:
Improveheating system structureVSAvoidenergy efficiency
Core Design Contradiction:
Device complexityVSUse of energy by moving object

Solution Approach 1:

The heating system is segmented into multiple heating elements with different power ratings that can be independently controlled. This allows the system to select and combine elements based on available solar energy levels, maintaining efficiency across variable insolation conditions while managing complexity through modular design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system dynamically adjusts which heating elements are activated based on real-time solar energy availability. The controller continuously monitors insolation levels and switches between different heating element configurations to optimize energy efficiency without requiring oversizing of the heating system.

Inventive Principle:
Principle #15Dynamics

4Loss of energy

If PV systems are designed to maximize feed in tariff benefit, then economic return is improved, but internal consumption of PV energy for water heating is reduced

Engineering Contradiction:
Improvefeed in tariff economic benefitVSAvoidinternal PV energy consumption
Core Design Contradiction:
Loss of energyVSUse of energy by moving object

Solution Approach 1:

The system changes the operational parameters of the PV system by introducing priority-based energy allocation. Instead of always prioritizing grid feed-in, the system dynamically adjusts energy distribution based on water heating needs, insolation levels, and economic conditions, allowing flexible switching between self-consumption and feed-in modes.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively utilizes solar PV energy for water heating, reducing electromagnetic interference and optimizing energy delivery, allowing continuous operation at lower insolation levels and minimizing utility grid dependence.

Implementation Method 1

Solar photovoltaic (PV) water heating systems convert solar energy to electric energy

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Implementation Method 2

use the electrical energy to heat a resistive heating unit in the tank

Methodology Applied
Scientific EffectResistive heating: Joule Heating

Data Source

PatentUS11041640B2System, apparatus and method for efficient use of solar photovoltaic energy
Publication Date: 2021.06.22 RHEEM AUSTRALIA PTY LIMITED
  • US11041640B2 patent drawing
  • US11041640B2 patent drawing
  • US11041640B2 patent drawing

AI summary

A solar photovoltaic (PV) water heating system includes a tank (1.020) including at least a first heating unit (1.016) having at least first and second heating elements (1.016.1 . . . 1.016.x), at least one of which is switchable (1.014.1A . . . 1.014.1m); a PV solar collector (1.002); an inverter (1.004) adapted to convert the output from the PV collector to an alternating power supply; a modulator (1.060) to modulate the alternating power supply from the inverter; a controller (1.040) adapted to control the modulator and the switching of the or each switchable heating element; wherein the controller is adapted to control the modulator and the switchable heating elements to maximize the energy drawn from the PC collector.