Adjustable Solar Panel Rack for Latitude and Terrain Adaptation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current solar panel support structures are not universally adaptable to different latitudes or seasons, and are often cost-prohibitive for small businesses and residential use, lacking the ability to be interchangeably mounted to various structures and adjust angles effectively.

Innovation Solution

A solar panel support apparatus with a pivotally attached rack assembly and independently adjustable legs, featuring a locking mechanism that allows for adjustable positioning of solar panels relative to a base frame, enabling alignment with the sun's rays regardless of latitude or season, and adaptable to various terrains and structures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If tracking mounting structures are used to align solar panels with the sun, then energy capture efficiency is improved, but device complexity and cost increase significantly

Engineering Contradiction:
Improveenergy capture efficiencyVSAvoidstructure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent applies dynamics by making the rack assembly movable relative to the base frame through a pivotal connection system. The rack can be rotated about a vertical axis and tilted relative to the base frame, allowing dynamic adjustment of panel orientation to track the sun's movement while maintaining a relatively simple mechanical structure without complex motors or control systems

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The mounting structure is divided into distinct functional segments: a stationary base frame assembly, a movable rack assembly, and intermediate support elements. This segmentation allows independent adjustment of each component, enabling complex panel positioning through simple, modular mechanical elements rather than a single complex mechanism

Inventive Principle:
Principle #1Segmentation

2Device complexity

If fixed mounting structures are used to reduce complexity, then device complexity is reduced, but adaptability to different latitudes and seasons is lost

Engineering Contradiction:
Improvestructure complexityVSAvoidlatitude and season adaptability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The rack assembly is designed with pivotal connections that enable it to be tilted at various angles relative to the base frame and rotated about a vertical axis. This dynamic positioning capability allows the same simple structure to be adapted to different latitudes by adjusting the tilt angle and to different seasons by changing the rotation position, all while maintaining low structural complexity

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The base frame assembly with its adjustable leg mechanisms and the rack assembly with its multi-axis adjustment capabilities create a universal mounting structure that can be deployed at any latitude and configured for any season. The same basic structure serves multiple functions across different geographical and temporal conditions without requiring location-specific customization

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of manufacture

If fixed angle mounting is used to simplify installation, then ease of installation is improved, but ability to optimize for different latitudes is reduced

Engineering Contradiction:
Improveinstallation simplicityVSAvoidlatitude optimization
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The rack assembly is pre-configured with pivotal connections and adjustment mechanisms during manufacturing, allowing it to be easily positioned at the correct angle after installation. The structure comes ready-to-adjust with all necessary mechanical components in place, simplifying the installation process while maintaining the capability for post-installation angle optimization for different latitudes

Inventive Principle:
Principle #10Preliminary action

4Device complexity

If standard mounting structures are used to reduce cost, then cost is reduced, but adaptability to varying terrains is lost

Engineering Contradiction:
Improvestructure simplicityVSAvoidterrain adaptability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The base frame assembly features independently adjustable legs that can be customized in length and positioning to match specific terrain conditions at each installation location. This local adjustability allows the same standard structure to adapt to varying terrains without requiring completely custom designs for each site

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The adjustable leg mechanisms enable the base frame to be dynamically configured to accommodate uneven or varying terrain. The legs can be independently positioned to create a stable base on different ground conditions, allowing a simple standard structure to adapt to diverse terrains through mechanical adjustment rather than complex site-specific engineering

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS10164565B1Method of using solar panel support apparatus
Publication Date: 2018.12.25 BORGSTROM CHARLES B
  • US10164565B1 patent drawing
  • US10164565B1 patent drawing
  • US10164565B1 patent drawing

AI summary

A method of using a solar panel support apparatus for selectively positioning a solar panel contained thereon comprises securing forward and rearward legs to the ground or an affixed structure. A solar panel is supported by a rack having an end pivotally attachable to the forward leg. First and second arms pivotally connected to one another pivotally attach to the forward leg and the rack permitting the rack to be positionable relative the forward leg. A locking mechanism locks the first arm and the second arm at a selected angle relative to one another, whereupon securing the rearward and the forward leg to the ground or an affixed structure the rack is pivotal to position the solar panel. Upon positioning the rack to place the solar panel at a selected position, the locking mechanism is engaged to retain the solar panel at the selected position.