Solar-Powered Subsurface Refuse Collection System with Automated Hitching

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Solution Overview

Problem

Current subsurface refuse collection systems face challenges in performing automatic hitching of the truck's crane to the container, employing alternative energy sources for opening the cover, monitoring the system, and ensuring safety during collection.

Innovation Solution

The system features an underground bunker with a cover that can be automatically opened and closed using solar-powered gas or electro-hydraulic cylinders, an automated crane with a coupling system for automatic hitching, and safety devices to prevent accidental falls, along with load cells for weighing and probes for volume measurement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Extent of automation

If manual hitching of the crane hook to the container bar is performed, then the system is simpler, but automation level and collection efficiency are reduced

Engineering Contradiction:
Improveautomatic hitchingVSAvoidcoupling system complexity
Core Design Contradiction:
Extent of automationVSDevice complexity

Solution Approach 1:

The coupling system enables automatic hitching where the crane's coupling device autonomously engages with the container's coupling ears through mechanical guidance features (grooves and ribs), eliminating the need for manual intervention while maintaining operational simplicity

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The coupling system acts as an intermediary mechanism between the crane and container, featuring a horizontal arm that rotates 360 degrees and vertical arms with fluid-operated cylinders to facilitate automatic connection and disconnection through controlled mechanical movement

Inventive Principle:
Principle #24Intermediary (Mediator)

2Use of energy by moving object

If solar-powered cylinders are used to open and close the cover, then alternative energy sources are employed, but the system complexity increases

Engineering Contradiction:
Improvesolar energy usageVSAvoidcover opening mechanism complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The manual or purely mechanical cover opening mechanism is replaced with a solar-powered electro-hydraulic or electro-pneumatic cylinder system, converting solar energy into mechanical motion to automate the cover operation

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The solar-powered cylinder system serves multiple functions: it can open and close the cover automatically, and the same mechanism can potentially assist in the collection process by coordinating with the crane operation, maximizing the utility of the added complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If safety devices are installed to prevent accidental falls, then safety is improved, but device complexity increases

Engineering Contradiction:
Improvesafety during collectionVSAvoidsafety device complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The safety device is positioned to cover the bunker opening beforehand before the container is removed, creating a protective barrier that prevents accidental falls while allowing smooth operation of the collection process

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

4Measurement precision

If volume and weight measurement devices are installed, then system monitoring capability is improved, but device complexity increases

Engineering Contradiction:
Improverefuse volume and weight measurementVSAvoidmonitoring system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The load cells and volume measurement devices provide real-time feedback on refuse weight and volume, enabling automated route optimization and collection scheduling decisions based on actual deposit conditions

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient, single-operator collection with enhanced safety and system monitoring, utilizing solar energy for operation and providing precise weight and volume data for improved management of truck routes and refuse collection processes.

Implementation Method 1

a cover (2) with automatic opening and closing which can be powered electrically using a solar system

Methodology Applied
Scientific EffectSolar energy: Solar Energy

Implementation Method 2

gas or electro-hydraulic cylinders

Methodology Applied
Scientific EffectGas pressure: Pressure Increase

Implementation Method 3

gas or electro-hydraulic cylinders

Methodology Applied
Scientific EffectHydraulic pressure: Hydraulic Press

Implementation Method 4

load cells for weighing

Methodology Applied
Scientific EffectWeight measurement:

Implementation Method 5

probes for volume measurement

Methodology Applied
Scientific EffectVolume measurement:

Data Source

PatentEP2344403B1System with SUBSURFACE SYSTEM FOR THE COLLECTION OF REFUSE
Publication Date: 2021.12.22 SOTKON SP S L U
  • EP2344403B1 patent drawingFigure 1
  • EP2344403B1 patent drawingFigure 2~3
  • EP2344403B1 patent drawingFigure 4~5

AI summary

The present invention relates to a subsurface refuse collection system comprising an underground bunker (4), a refuse container (3), a deposit bin (1) and a cover (2) with automatic opening and closing which can be powered electrically using a solar system. The container (3) is collected by means of an automated crane (18) with automatic hitching to facilitate collection. The system is equipped with multiple devices to measure volume and weight of the refuse deposited in the deposit bin (1), for the purpose of system monitoring or improvements to the management of truck routes. It also includes a safety device to prevent accidental fails into the underground bunker during collection.