Solar-Powered 3-in-1 Reverse Vending Machine for Multi-Material Recycling

Resolve Bottlenecks,
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Solution Overview

Problem

Current reverse vending machines are not cost-effective enough to compete with the rate of bottle waste, and there is an urgent need to enhance recycling rates to combat waste from water supplies, land, and sewer systems.

Innovation Solution

A 3 in 1 reverse vending machine that collects, cleans, scans, counts, sorts, shreds, granulates, and stores plastic, aluminum, and glass bottles and cans using solar power, UPC scanners, color sensors, and a conveyor system, allowing users to deposit multiple items at once and receive monetary rewards for recycling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If traditional single-material reverse vending machines are used, then the machine structure is simple, but the recycling rate is insufficient to compete with bottle waste generation

Engineering Contradiction:
Improverecycling rateVSAvoidmachine structure
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent combines multiple material processing functions (cleaning, scanning, counting, sorting, shredding, granulating) into a single integrated reverse vending machine system. This merging of functions allows the machine to handle multiple container types and materials simultaneously, dramatically increasing the recycling rate while managing complexity through unified system architecture.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The machine is designed with universal capabilities to accept and process multiple types of recyclable materials including plastic bottles, aluminum cans, and glass containers. The system uses material identification sensors and adaptive processing mechanisms to handle diverse inputs, making the machine versatile enough to compete with high-volume waste generation rates.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Productivity

If multiple processing functions are integrated into one machine, then recycling efficiency increases, but the device complexity increases

Engineering Contradiction:
Improverecycling efficiencyVSAvoidnumber of components
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The machine processes different material types through segregated processing paths after initial collection. Material identification sensors sort containers by type, and dedicated processing mechanisms handle each material category separately through the integrated system. This segmentation allows complex multi-functionality while maintaining manageable component organization and operational efficiency.

Inventive Principle:
Principle #1Segmentation

3Manufacturing precision

If the machine processes materials through multiple stages, then the quality of recycled material improves, but the processing time increases

Engineering Contradiction:
Improvematerial preparation qualityVSAvoidprocessing time
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The machine performs preliminary cleaning and sorting operations immediately upon container deposition, before subsequent processing stages. Material identification and initial separation occur at the point of intake, preparing materials for efficient downstream processing. This preliminary action reduces bottlenecks in later stages and maintains high processing speed while ensuring quality preparation.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The machine increases recycling efficiency and encourages community participation by providing a transparent, user-friendly process that rewards users monetarily, leading to higher recycling rates and reduced environmental impact by processing materials into smaller, more manageable forms for storage and transportation.

Implementation Method 1

The machine is ran of solar energy

Methodology Applied
Scientific EffectSolar energy conversion: Photovoltaic Effect

Implementation Method 2

conveyor system

Methodology Applied
Scientific EffectConveyor transport:

Implementation Method 3

shred

Methodology Applied
Scientific EffectMechanical shredding: Mechanical Force

Implementation Method 4

granulates

Methodology Applied
Scientific EffectGranulation:

Data Source

PatentUS11952209B23 in 1 reverse vending machine
Publication Date: 2024.04.09 DOWDELL KAREEM CASADYRELL
  • US11952209B2 patent drawing
  • US11952209B2 patent drawing
  • US11952209B2 patent drawing

AI summary

A 3 in 1 reverse vending machine. A vending machine that is solar powered and accepts bottles and cans made of plastic, aluminum, and glass. The machine includes a conveyor system, barcode reader and cleaning system, this prepares the bottle and cans to be shredded and then granulated into small pieces. The machine houses a delivery system that carries the smaller pieces of processed material to its predetermined receptacle for storage. Each bottle and can has a monetary value once received by the machine that will be issued to the user once all bottles and cans are received and calculated per user per transaction.