Speed-Responsive Damper for Solar Tracker Row Twist

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Solution Overview

Problem

Solar tracker systems face challenges in maintaining optimal tilt angles under environmental loading conditions, such as wind and snow, which can lead to row twist and increased costs due to the need for additional actuators and complex communication systems to prevent failures.

Innovation Solution

A photovoltaic system incorporating a damper with a variable damping ratio that adjusts based on movement speed, allowing for effective resistance against environmental loads while minimizing twist and reducing the load on actuators, thereby maintaining efficient energy capture and reducing system costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single actuator is used to control a long row of PV modules, then device complexity and cost are reduced, but row twist increases under environmental loading

Engineering Contradiction:
Improvenumber of actuatorsVSAvoidrow twist
Core Design Contradiction:
Device complexityVSStability of the object's composition

Solution Approach 1:

A torque tube is introduced as an intermediary component between the single actuator and the PV modules. The torque tube distributes the actuation force uniformly across multiple modules, enabling a single actuator to effectively control a long row while maintaining stability and preventing excessive row twist under environmental loading.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Stability of the object's composition

If multiple actuators are used per row to reduce row twist, then row stability improves, but device complexity and communication requirements increase

Engineering Contradiction:
Improverow twistVSAvoidnumber of actuators and communication systems
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The torque tube serves as a mechanical intermediary that eliminates the need for multiple actuators and their associated communication systems. By distributing force through the torque tube, the system achieves row stability with a single actuator, avoiding the complexity of coordinating multiple actuators.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Stability of the object's composition

If row length is reduced to decrease row twist, then row stability improves, but productivity and energy capture decrease

Engineering Contradiction:
Improverow twistVSAvoidenergy production
Core Design Contradiction:
Stability of the object's compositionVSProductivity

Solution Approach 1:

The torque tube enables long row configurations to maintain stability by uniformly distributing actuation forces. This intermediary component allows the system to maximize row length for higher energy capture while preventing excessive twist that would otherwise limit row length.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The damper system mitigates dynamic loads and reduces the risk of twist, enhancing energy production and system reliability while minimizing material usage and maintenance costs by dynamically adjusting damping to support loads and allow movement.

Implementation Method 1

A common configuration of horizontal single-axis trackers ('SAT') as described above includes a single actuator near the center of a row of PV modules

Methodology Applied
Scientific EffectDamping: Damping

Implementation Method 2

A photovoltaic system incorporating a damper with a variable damping ratio that adjusts based on movement speed

Methodology Applied
Scientific EffectViscous damping: Viscous Damping

Data Source

PatentUS11843346B2Solar tracker system
Publication Date: 2023.12.12 FCX SOLAR LLC
  • US11843346B2 patent drawing
  • US11843346B2 patent drawing
  • US11843346B2 patent drawing

AI summary

A photovoltaic system includes a collection of photovoltaic modules, a base supporting the collection of photovoltaic modules, and a damper coupled between the collection of photovoltaic modules and the base. The damper resists movement of the photovoltaic modules relative to the base. The damper has a first damping ratio when the collection of photovoltaic modules moves at a first rate relative to the base and a second damping ratio when the collection of photovoltaic modules moves at a second rate relative to the base, and the damper passively transitions from the first damping ratio to the second damping ratio.