Solar Sensor Modulator for Precise Angle Detection

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Solution Overview

Problem

Existing sun sensors fail to precisely determine the angles of incident electromagnetic waves and provide directional discrimination, making them inefficient for controlling air conditioning systems in vehicles and buildings, especially when manufacturing and attachment are considered.

Innovation Solution

A sun sensor design featuring a modulator with geometric and material properties that refract, absorb, or scatter electromagnetic waves, combined with a photodetector and evaluation unit, allows for precise calculation of the angle of incidence, including a dual-zone configuration for distinguishing between left and right radiation, and a mechanical mount for secure attachment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a conventional sun sensor design is used, then the device is simple to manufacture, but the angles of incident electromagnetic waves cannot be precisely determined and directional discrimination is not enabled

Engineering Contradiction:
Improveangle of incidence detection precisionVSAvoidsensor structure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The modulator is divided into multiple zones with different geometric properties (e.g., dome-shaped areas with different radii, belt-shaped areas with varying widths). Each zone processes electromagnetic waves from specific directions, enabling precise angular measurement through the combined output signals from multiple photodetectors

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the modulator are assigned different optical properties and geometric characteristics. For example, the dome-shaped areas have different curvatures to handle waves from different elevation angles, while the belt-shaped areas have varying widths to discriminate azimuth angles, creating local functional specialization that achieves precise directional measurement

Inventive Principle:
Principle #3Local quality

2Illumination intensity

If the photodetector detects strong solar radiation directly, then the detection range is increased, but overdriving of the photodetector occurs when the sun is high in the sky

Engineering Contradiction:
Improvesolar radiation detection rangeVSAvoidphotodetector operation reliability
Core Design Contradiction:
Illumination intensityVSReliability

Solution Approach 1:

The modulator dynamically changes the optical path and intensity parameters of electromagnetic waves before they reach the photodetector. By using dome-shaped and belt-shaped modulating surfaces, the system adjusts the concentration and direction of incident light, reducing peak intensity during high-sun conditions while maintaining detection sensitivity for lower intensity radiation from other angles

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If the sun sensor is installed in a mobile medium like a motor vehicle, then the application scope is expanded, but secure attachment and stability during movement become critical requirements

Engineering Contradiction:
Improveapplication scopeVSAvoidsensor attachment stability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The modulator and photodetector are integrated into a single compact sensor assembly with a unified housing. This merged structure reduces the number of separate components that need to be mounted, simplifying installation while maintaining structural integrity during vehicle movement. The integrated design ensures that the relative positions of modulating elements and photodetectors remain stable under vibration and thermal expansion

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables precise detection of solar radiation angles, preventing overdriving of the photodetector, increasing sensitivity, and effectively controlling air conditioning systems for enhanced comfort by accurately measuring solar radiation from various angles, including when the sun is high in the sky or near the horizon.

Implementation Method 1

The photodetector converts the energy of the incident electromagnetic waves into electrical and/or optical output signals that can be read by an evaluation unit.

Methodology Applied
Scientific EffectPhotoelectric Effect: Photoelectric Effect

Implementation Method 2

the first modulator has a bevel which refracts the incident electromagnetic waves in the direction of the photodetector

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 3

They can be at least partially absorbed, scattered or refracted.

Methodology Applied
Scientific EffectAbsorption (EM radiation): Absorption (EM radiation)

Implementation Method 4

They can be at least partially absorbed, scattered or refracted.

Methodology Applied
Scientific EffectScattering: Scattering

Data Source

PatentEP2786882B1Solar Sensor
Publication Date: 2019.10.16 TDK ELECTRONICS AG
  • EP2786882B1 patent drawingFigure 1~3
  • EP2786882B1 patent drawingFigure 4~6
  • EP2786882B1 patent drawingFigure 7a~7d

AI summary

The solar sensor has a modulator (1) i.e. prism, that is permeable to electromagnetic waves within certain spectrum and comprising polycarbonate. An additional modulator (2) i.e. prism holder, is slightly permeable to the waves. The additional modulator has a belt shaped area (2a) with varied width and is arranged on an outer side of the modulator (1), where the modulators are designed as a single piece. The additional modulator (2) partially covers the modulator (1). A photo detector e.g. photo diode, receives electromagnetic waves and is covered by the modulator (1).