Solar Simulator Using HID and Halogen Lamps with Perforated Foil

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Solution Overview

Problem

Existing solar simulators face challenges with high costs, spectral match, non-uniform irradiance, and temporal instability, particularly due to the use of Xenon arc lamps which are unstable and have undesirable spectral peaks, and halogen lamps that do not closely match the sun's spectrum.

Innovation Solution

A solar simulator comprising a combination of high-intensity discharge (HID) lamps and halogen lamps with an infrared filter, where the infrared filter is a heat reflective foil on a transparent substrate with a repetitive pattern of perforations, and the lamps are arranged in an alternating array within a mirrored box to achieve a spectrum matching the AM 1.5 solar spectrum, with halogen lamps filtered to reduce radiation above 1600 nm and power-tuned to match HID lamps.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If Xenon arc lamps are used to provide high intensity and continuous spectrum, then illumination intensity is improved, but spectral match deteriorates due to sharp atomic transitional peaks and temporal instability increases

Engineering Contradiction:
Improvelight intensityVSAvoidtemporal stability
Core Design Contradiction:
Illumination intensityVSReliability

Solution Approach 1:

The patent combines multiple light sources (Xenon arc lamp, halogen lamps, and LED modules) into a single illumination system. The Xenon arc lamp provides high intensity and continuous spectrum, while halogen lamps and LED modules compensate for spectral deficiencies and stabilize the overall output, resolving the contradiction between intensity and stability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The illumination system uses a composite approach by integrating different types of lamps with distinct spectral characteristics. The Xenon arc lamp contributes high intensity and UV content, halogen lamps provide visible spectrum coverage, and LED modules fill spectral gaps, creating a composite light source that achieves both high intensity and temporal stability.

Inventive Principle:
Principle #40Composite materials

2Measurement precision

If Xenon arc lamps are used to match sunlight spectrum, then spectral match is improved, but device complexity increases due to sophisticated electronic control gear required

Engineering Contradiction:
Improvespectral matchVSAvoidcontrol system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

By combining multiple simpler light sources (halogen lamps, LED modules) with the Xenon arc lamp, the system achieves good spectral match without relying solely on complex control of a single high-power Xenon lamp. Each component contributes to the overall spectrum, reducing the need for sophisticated electronic control.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The system adjusts the operating parameters of multiple light sources to optimize spectral match. By controlling the intensity and spectral output of each lamp type individually, the system achieves accurate spectral reproduction with simpler control electronics compared to using a single high-power Xenon arc lamp.

Inventive Principle:
Principle #35Parameter changes

3Duration of action of moving object

If halogen lamps are used to provide continuous spectrum, then spectral continuity is improved, but spectral match to sunlight deteriorates due to lower color temperature

Engineering Contradiction:
Improvespectral continuityVSAvoidspectral match
Core Design Contradiction:
Duration of action of moving objectVSMeasurement precision

Solution Approach 1:

The patent merges halogen lamps with Xenon arc lamps and LED modules. The halogen lamps provide continuous spectrum and long operational life, while the Xenon arc lamp contributes high color temperature and UV content, and LED modules fill specific spectral gaps, together achieving accurate sunlight spectral match.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The illumination system uses a composite approach combining light sources with different spectral characteristics. Halogen lamps provide the continuous spectrum base, while Xenon and LED components add the necessary high-frequency content and spectral precision, creating a composite system that matches sunlight accurately.

Inventive Principle:
Principle #40Composite materials

4Area of stationary object

If high-power lamps are used to illuminate large areas, then area coverage is improved, but energy efficiency deteriorates

Engineering Contradiction:
Improveillumination areaVSAvoidenergy efficiency
Core Design Contradiction:
Area of stationary objectVSUse of energy by moving object

Solution Approach 1:

The patent segments the illumination system into multiple independent light sources (Xenon arc lamp, halogen lamps, LED modules) that can be distributed across the illumination area. This segmentation allows targeted illumination of specific zones, reducing energy waste in areas that do not require full intensity, while maintaining large area coverage.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system uses multiple light sources with different power levels and spectral characteristics to optimize energy efficiency. By adjusting the operating parameters of each lamp according to the specific illumination requirements of different areas, the system achieves large area coverage with improved overall energy efficiency compared to using a single high-power lamp.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution significantly reduces costs by using low-tech components, achieves a high spectral match and uniform irradiance, and is easily rated according to IEC standards, with improved stability and spectral accuracy, even in an initial prototype.

Implementation Method 1

infrared filter means are embodied as a heat reflective foil mounted on a transparent substrate

Methodology Applied
Scientific EffectInfrared reflection: Reflection

Implementation Method 2

infrared filter means are embodied as a heat reflective foil mounted on a transparent substrate

Methodology Applied
Scientific EffectLight transmission: Refraction

Implementation Method 3

lamps are placed in a box having sidewalls that are provided with or that are embodied as mirrors

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS9046240B2Solar simulator
Publication Date: 2015.06.02 ETERNAL SUN GRP
  • US9046240B2 patent drawing
  • US9046240B2 patent drawing
  • US9046240B2 patent drawing

AI summary

Solar simulator comprising at least at least one high-intensity discharge (HID) lamp type, and at least one halogen lamp type, which lamps are applied simultaneously and are provided with infrared filter means to provide a mixture of light approximating radiated sunlight, wherein the infrared filter means are embodied as heat reflective foil mounted on a transparent substrate. The heat reflective foil is preferably provided with a repetitive pattern of perforations.