Solar-Driven Solid Oxide Cell CO₂ Conversion to Hydrocarbon Fuels

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Solution Overview

Problem

Current carbon capture and storage methods face challenges such as high costs, location limitations, and leakage concerns for geological sequestration, and existing conversion technologies do not effectively utilize solar energy to convert CO2 and H2O into hydrocarbon fuels.

Innovation Solution

A process and system utilizing a solid oxide electrolyzer or fuel cell to convert CO2 and H2O into hydrocarbon fuels using solar energy, where the syngas production cell includes a porous cathode, solid oxide electrolyte, and anode, with the addition of gaseous hydrocarbons to produce syngas, which is then converted into hydrocarbon fuel streams using a catalytic reactor.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional carbon capture and storage methods are used, then CO2 can be captured and stored, but the costs are high and location limitations exist

Engineering Contradiction:
ImproveCO2 capture and storage effectivenessVSAvoidcost and location flexibility
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The invention converts CO2, a harmful greenhouse gas, into useful hydrocarbon fuels through solar-driven electrochemical conversion. This transforms the waste product of combustion into a valuable energy carrier, eliminating the need for separate storage infrastructure while addressing both emissions reduction and energy production needs

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The system changes the chemical state of CO2 from a stable greenhouse gas to reactive intermediates and finally to hydrocarbon fuels through controlled electrochemical reduction. By altering the oxidation state and chemical composition, the system transforms an environmental problem into an energy solution

Inventive Principle:
Principle #35Parameter changes

2Productivity

If existing conversion technologies are used, then CO2 can be converted, but solar energy is not effectively utilized

Engineering Contradiction:
ImproveCO2 conversion efficiencyVSAvoidsolar energy utilization
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The invention merges solar thermal energy conversion with electrochemical CO2 reduction in an integrated system. Solar heat drives the electrochemical reactions in the electrolyzer cell, combining renewable energy capture with carbon conversion to produce fuels, thereby effectively utilizing solar energy for dual purposes of power generation and CO2 utilization

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The system performs multiple functions simultaneously: solar energy capture, thermal energy conversion, electrochemical CO2 reduction, and fuel synthesis. This multi-functionality allows the same system to address energy production, emissions reduction, and fuel synthesis needs

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Power

If solar thermal systems are used for electricity generation, then large amounts of electricity can be produced, but thermal energy storage requires large tanks with heat loss

Engineering Contradiction:
Improveelectricity generation capacityVSAvoidthermal energy storage loss
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The system utilizes phase transitions of water (liquid to vapor) in the heat exchange process, where solar thermal energy heats water to generate steam that drives the electrochemical conversion. This phase change efficiently transfers thermal energy from the solar field to the CO2 conversion process without requiring large storage tanks

Inventive Principle:
Principle #36Phase transitions

Solution Approach 2:

The invention replaces mechanical thermal energy storage systems (large tanks) with an electrochemical conversion system. Instead of storing thermal energy mechanically in insulated tanks, the system directly converts solar thermal energy into chemical energy stored in hydrocarbon fuel bonds, eliminating heat loss associated with thermal storage

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables the efficient conversion of CO2 and H2O into hydrocarbon fuels, providing a sustainable alternative to fossil fuels and addressing the limitations of existing carbon capture and storage methods by leveraging solar energy for fuel production.

Implementation Method 1

a solid oxide electrolyte, wherein the solid oxide electrolyte is configured to conduct the oxygen ions from the cathode to the anode

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Implementation Method 2

a solar field configured to heat a heat transfer fluid

Methodology Applied
Scientific EffectSolar thermal conversion: Solar Energy

Implementation Method 3

a steam generator configured to transfer heat from the heat transfer fluid to a water stream to create a generated steam stream

Methodology Applied
Scientific EffectHeat transfer: Heat Exchanger

Implementation Method 4

the generated steam stream is configured to drive the steam turbine, and the steam turbine is configured to drive the electric generator to create electricity

Methodology Applied
Scientific EffectThermal energy conversion: Turbine

Implementation Method 5

the steam turbine is configured to drive the electric generator to create electricity

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 6

the porous cathode is configured to reduce the carbon dioxide and water to produce the carbon monoxide, hydrogen, and oxygen ions

Methodology Applied
Scientific EffectElectrochemical reduction: Electrolysis

Implementation Method 7

the porous anode is configured to oxidize the hydrogen and the gaseous hydrocarbon to produce the water, carbon monoxide, and electrons

Methodology Applied
Scientific EffectElectrochemical oxidation: Oxidation

Implementation Method 8

which is then converted into hydrocarbon fuel streams using a catalytic reactor

Methodology Applied
Scientific EffectCatalysis: Catalysis

Data Source

PatentEP2941475B1Carbon dioxide conversion to hydrocarbon fuel via syngas production cell harnessed from solar radiation
Publication Date: 2019.06.19 SAUDI ARABIAN OIL CO
  • EP2941475B1 patent drawingFigure 1
  • EP2941475B1 patent drawingFigure 2
  • EP2941475B1 patent drawingFigure 3

AI summary

A process for converting carbon dioxide to hydrocarbon fuels using solar energy harnessed with a solar thermal power system to create thermal energy and electricity, using the thermal energy to heat a fuel feed stream, the heated fuel feed stream comprising carbon dioxide and water, the carbon dioxide captured from a flue gas stream, converting the carbon dioxide and water in a syngas production cell, the syngas production cell comprising a solid oxide electrolyte, to create carbon monoxide and hydrogen, and converting the carbon monoxide and hydrogen to hydrocarbon fuels in a catalytic reactor. In at least one embodiment, the syngas production cell is a solid oxide fuel cell. In at least one embodiment, the syngas production cell is a solid oxide electrolyzer cell.