Solar-Coupled Steam Power Plant with Parallel Heat Exchangers

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Solution Overview

Problem

Conventional steam power plants with solar thermal support have limited flexibility in coupling solar energy into the water-steam cycle, resulting in a small contribution to electrical energy generation, and existing solutions are inflexible, costly, and inefficient.

Innovation Solution

A steam power plant design with heat exchangers connected in parallel to preheaters allows for flexible integration of solar energy at various temperature levels, enabling efficient coupling of solar energy into the steam cycle, reducing fuel consumption, and increasing electrical output without additional pressure loss or efficiency impairment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If solar energy is coupled into the water-steam cycle at fixed temperature levels, then the integration is simple, but the flexibility and contribution of solar energy to power generation are limited

Engineering Contradiction:
Improveflexibility of solar energy integrationVSAvoidcomplexity of heat exchanger arrangement
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent segments the solar energy integration into multiple parallel heat exchangers, each operating at different temperature levels. This allows the system to selectively couple solar thermal energy at various points in the water-steam cycle (e.g., economizer, preheaters, evaporator), thereby achieving flexible temperature-level integration without requiring complete system redesign.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The parallel heat exchanger configuration enables the solar thermal support system to serve multiple functions: it can integrate at low temperatures (economizer), medium temperatures (preheaters), or high temperatures (evaporator) depending on solar radiation availability and plant requirements. This multi-functional design maximizes the contribution of solar energy while maintaining system simplicity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Productivity

If thermal energy is coupled into the water-steam cycle using serial heat exchanger arrangement, then the solar energy contribution can be significant, but additional pressure loss occurs and manufacturing costs increase

Engineering Contradiction:
Improveelectrical outputVSAvoidpressure loss in steam circuit
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

Instead of using a single serial heat exchanger that would cause cumulative pressure losses, the patent segments the heating function into multiple parallel heat exchangers. Each heat exchanger handles only a portion of the thermal energy coupling, thereby minimizing pressure losses in the steam circuit while still achieving significant solar energy contribution to electrical output.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The parallel heat exchanger arrangement acts as an intermediary between the solar thermal energy source and the water-steam cycle. This intermediary configuration allows thermal energy transfer without forcing the main steam flow through a single long path, thereby reducing pressure losses while maintaining effective heat coupling.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Temperature

If solar collectors are integrated with intervention in the steam generator, then the coupling temperature is fixed, but the manufacturing costs and complexity increase

Engineering Contradiction:
Improvecoupling temperatureVSAvoidcomplexity of steam generator intervention
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent segments the steam generator functions into distinct thermal zones (economizer, preheaters, evaporator) and places heat exchangers in parallel with these segments. This allows solar thermal energy to be coupled at multiple temperature levels without requiring intervention in the core steam generator structure, thereby maintaining temperature flexibility while reducing complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The parallel heat exchangers serve as intermediary devices that enable solar thermal energy integration without direct modification of the steam generator. These intermediaries transfer heat to the water-steam cycle at various stages, providing temperature flexibility while avoiding the complexity of steam generator intervention.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The flexible integration of solar energy significantly enhances the contribution of solar radiation to power generation, reduces fuel requirements, and maintains high availability and reliability, even in varying geographical and environmental conditions.

Implementation Method 1

heat from one or more solar collectors is collected

Methodology Applied
Scientific EffectSolar radiation: Solar Energy

Implementation Method 2

heat from one or more solar collectors is collected in the at least one heat exchanger transferred to the partial flow of the condensate

Methodology Applied
Scientific EffectHeat transfer: Heat Exchanger

Implementation Method 3

This steam drives a generator via one or more steam turbines

Methodology Applied
Scientific EffectSteam expansion: Turbine

Implementation Method 4

This steam drives a generator via one or more steam turbines

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 5

is then liquefied again in a condenser

Methodology Applied
Scientific EffectCondensation: Condensation

Data Source

PatentEP2419634B1Steam power plant having solar collectors
Publication Date: 2016.02.17 GENERAL ELECTRIC TECH GMBH
  • EP2419634B1 patent drawingFigure 1
  • EP2419634B1 patent drawingFigure 2
  • EP2419634B1 patent drawingFigure 3

AI summary

The invention relates to a method and to a steam power plant, wherein solar energy can be very flexibly and very efficiently coupled into the water steam circuit of the steam power plant.