Roof-Mounted Solar Panel Supports With Quick Emergency Release

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Solution Overview

Problem

Existing solar panel systems for flat or low-pitch roofs are challenging to install efficiently and safely, particularly for emergency situations, as they often require significant labor and can interfere with firefighting operations due to live electrical components, and there is a need for systems that are cost-effective and easy to install while maintaining roof integrity.

Innovation Solution

The system incorporates emergency releases and quick fasteners for easy installation and emergency access, a modular design with adjustable supports to accommodate roof irregularities, and a sealed base support system that minimizes roof penetration and maintains structural integrity, allowing for rapid installation and emergency removal of solar panels.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If solar panels are securely fastened to the roof using traditional mounting systems, then the reliability and stability of the solar power system is improved, but the time and complexity required for installation increases significantly

Engineering Contradiction:
Improvesystem stabilityVSAvoidinstallation time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The mounting system is divided into separate modular components: base supports that attach to the roof, and panel supports that attach to the base supports. This segmentation allows for simplified assembly where components are attached independently rather than as a single complex unit, reducing installation time while maintaining system stability through the distributed modular structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The base supports are designed to be pre-installed on the roof surface before the solar panels are mounted. This preliminary action creates a prepared foundation that simplifies the subsequent panel attachment process, allowing installers to quickly secure panels without having to perform complex mounting operations simultaneously, thereby reducing overall installation time while ensuring reliable attachment.

Inventive Principle:
Principle #10Preliminary action

2Strength

If traditional mounting systems are used to secure solar panels, then the structural integrity of the solar array is maintained, but the ease of operation during emergency situations deteriorates

Engineering Contradiction:
Improvestructural integrityVSAvoidemergency access
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

The panel support incorporates a dynamic release mechanism that transitions from a locked state during normal operation to an unlocked state during emergencies. The panel support remains securely attached to the base support through the retaining structure during normal use, but can be quickly released when the release mechanism is activated, allowing emergency personnel to rapidly remove panels without compromising structural integrity during normal operation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The mounting system is designed to be temporarily discarded during emergencies and can be recovered or reinstalled afterward. The quick-release mechanism allows panels to be easily detached and removed from the roof during emergency situations, and the same components can be reattached or replaced afterward, providing both emergency accessibility and long-term structural integrity.

Inventive Principle:
Principle #34Discarding and recovering

3Strength

If multiple roof penetrations are made for mounting solar panels, then the attachment strength is improved, but the damage to roof integrity and sealing worsens

Engineering Contradiction:
Improveattachment strengthVSAvoidroof seal damage
Core Design Contradiction:
StrengthVSObject-affected harmful factors

Solution Approach 1:

The base support is designed with localized attachment points that concentrate mounting forces at specific discrete locations on the roof rather than requiring widespread penetrations. This local quality approach allows the base support to achieve strong attachment through focused anchoring at key structural points while leaving the rest of the roof membrane intact and sealed, minimizing damage to roof integrity.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The base support acts as an intermediary component between the roof structure and the solar panel mounting system. It provides a mounting interface that requires minimal roof penetrations while distributing attachment forces through its structural design, thereby reducing direct damage to the roof membrane and sealing while still achieving sufficient attachment strength to support the solar array.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Adaptability or versatility

If complex mounting structures are used to accommodate roof irregularities, then the adaptability of the system is improved, but the device complexity and installation difficulty increase

Engineering Contradiction:
Improveroof irregularity accommodationVSAvoidmounting structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The panel support is designed with adjustable and movable components that can adapt to different roof surface conditions. The support structure includes adjustable mounting positions and flexible attachment mechanisms that can accommodate variations in roof plane and irregularities without requiring complex custom-designed mounting structures for each specific roof condition, thereby maintaining adaptability while controlling overall system complexity.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS9109814B2Adaptive installation roof mounted solar power system
Publication Date: 2015.08.18 SUSTAINABLE TECH
  • US9109814B2 patent drawing
  • US9109814B2 patent drawing
  • US9109814B2 patent drawing

AI summary

A solar power system is mounted to a solar power componentry support structure suspended above a pre-existing surface by a collective of solar collector suspension base supports. Suspended solar power system row support structure members and suspended solar power system column support structure members may for a solar component position lattice to which a matrix of individual solar power components such as solar panels can be attached. Solar module quick-fasten assemblages may serve also as solar componentry emergency releases and may include loose axis retainers and firm axis fasteners such as dual component, single point operative emergency releases and fasteners. Slide-in retainers and corner slot tabs can be included as well as frame alignment notches. Fulcrum pivot fasteners and slide wedge releases can aid in installation and release.