Solar Cell Thermal Tracking for Precise Sun Alignment

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Solution Overview

Problem

Current solar tracking systems face alignment errors due to inaccurate site location, equipment errors, and environmental factors, leading to reduced efficiency and increased costs, particularly in solar concentrating systems, where small alignment errors can result in significant efficiency decreases.

Innovation Solution

A thermal tracking system using first and second thermal sensors to detect temperatures at different locations on a solar cell, with a control system adjusting the solar cell's position based on temperature comparisons to minimize misalignment errors, thereby improving alignment accuracy and efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If feedback-based tracking systems using cameras are used to determine sun position, then alignment accuracy can be improved, but system cost and complexity increase significantly

Engineering Contradiction:
Improvealignment accuracyVSAvoidsystem cost
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces complex optical-mechanical camera systems with a purely thermal sensing approach. Thermal sensors detect temperature gradients on the solar cell surface caused by concentrated sunlight, and a control system processes these thermal signals to determine sun position and adjust alignment, eliminating cameras and their associated complexity while maintaining measurement precision

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces thermal sensors as an intermediary between the concentrated sunlight and the control system. Instead of directly imaging the sun with cameras, the thermal sensors detect temperature patterns on the solar cell that indirectly indicate sun position, providing a simpler measurement pathway that reduces system complexity while preserving alignment accuracy

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If power feedback systems introduce small deviations to determine peak power output, then alignment optimization can be achieved, but high speed electronics and cost increase

Engineering Contradiction:
Improvealignment optimizationVSAvoidelectronics cost
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces high-speed electronic power measurement systems with thermal sensing. Instead of using fast electronics to monitor power output and detect peak alignment, thermal sensors measure temperature gradients that directly indicate alignment status, eliminating the need for expensive high-speed electronics while achieving the same alignment optimization function

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Measurement precision

If thermal sensors are used to detect temperature gradients on solar cell, then alignment accuracy improves with minimal cost, but system complexity increases slightly

Engineering Contradiction:
Improvealignment accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent makes the solar cell itself the sensing element by detecting temperature gradients on its surface. The solar cell, which is already present in the system, serves dual purposes: generating power and providing alignment information through thermal patterns. This self-service approach minimizes additional system complexity while achieving high alignment accuracy through the inherent thermal response of the solar cell to concentrated sunlight

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The thermal tracking system reduces misalignment errors with minimal cost, providing precise alignment of concentrated sunlight onto solar cells, enhancing electrical output and overall system efficiency by accurately directing sunlight onto the solar cell.

Implementation Method 1

a first thermal sensor coupled to the solar cell and adapted to detect a first temperature at a first location on the solar cell, a second thermal sensor coupled to the solar cell and adapted to detect a second temperature at a second location on the solar cell

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS9281431B2Thermal tracking for solar systems
Publication Date: 2016.03.08 NEXTPOWER LLC
  • US9281431B2 patent drawing
  • US9281431B2 patent drawing
  • US9281431B2 patent drawing

AI summary

A power generating system is disclosed. The power generating system comprises a solar cell, a support structure coupled to the solar cell and adapted to adjust the position of the solar cell, a first thermal sensor coupled to the solar cell and adapted to detect a first temperature at a first location on the solar cell, a second thermal sensor coupled to the solar cell and adapted to detect a second temperature at a second location on the solar cell, the second location spaced apart from the first location, and a control system. The control system is adapted to receive a first signal from the first thermal sensor and a second signal from the second thermal sensor, compare information conveyed in the first and second signals, and adjust the position of the solar cell by operating the support structure in response to information conveyed in the first and second signals.