Solar Thermochemical Fuel Storage for Baseload CSP Power

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Solution Overview

Problem

Conventional concentrated solar power (CSP) systems have a limited capacity factor due to their reliance on direct sunlight for electricity generation, making them unsuitable for baseload power and requiring innovative methods to store energy effectively.

Innovation Solution

A solar thermochemical processing system that utilizes high-temperature heat from solar concentrators to drive endothermic and exothermic reactions, converting solar energy into chemical energy stored in products like methanol and syngas, which can be used for electricity generation and fuel production, even when sunlight is not available.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If CSP systems use traditional heat engines to generate electricity, then electricity production is achieved, but capacity factor is limited to 20-25% due to dependence on direct sunlight

Engineering Contradiction:
Improvecapacity factorVSAvoidbaseload power capability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent extracts the solar energy conversion step from the traditional heat engine cycle by using solar thermochemical reactions to produce chemical fuels (syngas, methanol) that can be stored and used later for electricity generation. This separates the solar energy capture from the electricity generation process, enabling baseload operation independent of sunlight availability.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The system performs preliminary action by using solar energy to produce and store chemical fuels (syngas, methanol) in advance when sunlight is available. These pre-produced fuels then serve as the energy source for electricity generation during periods without sunlight, enabling continuous baseload operation.

Inventive Principle:
Principle #10Preliminary action

2Loss of energy

If solar energy is stored as sensible or latent heat, then energy storage is achieved, but transport and storage requirements become complex and energy degradation occurs over time

Engineering Contradiction:
Improveenergy degradationVSAvoidstorage infrastructure
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent changes the storage medium from thermal energy (sensible/latent heat) to chemical energy (fuels like syngas and methanol). This parameter change enables storage at ambient temperatures with no energy degradation, as the chemical bonds stabilize the energy until needed for combustion or fuel cell conversion.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If solar reforming is used to upgrade fuel chemical energy content, then solar-to-chemical conversion efficiency increases, but system complexity increases with multiple unit operations

Engineering Contradiction:
Improvesolar-to-chemical conversion efficiencyVSAvoidnumber of unit operations
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent merges multiple unit operations (solar reforming reactor, water-gas shift reactor, methanol synthesis reactor, and heat exchangers) into an integrated solar thermochemical processing system. The hot products from exothermic reactions provide heat for endothermic reactions, creating a coupled system that improves overall efficiency while managing complexity through functional integration.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The system achieves multi-functionality by producing multiple products (syngas, methanol, heat) from the same solar energy input and reactant streams. The exothermic reactors serve dual purposes: producing chemical products and providing heat for endothermic reactions, reducing the need for separate heating systems.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This system enhances the capacity factor of CSP systems by enabling baseload power generation and efficient storage of solar energy as chemical energy, with carbon utilization above 85% and solar-to-chemical energy conversion efficiencies greater than 60%, reducing greenhouse gas emissions and increasing energy production.

Implementation Method 1

high-temperature heat, available from solar concentrators

Methodology Applied
Scientific EffectSolar concentration: Focusing

Implementation Method 2

receiving concentrated solar energy, using heat from the solar energy

Methodology Applied
Scientific EffectSolar-to-thermal conversion: Absorption (EM radiation)

Implementation Method 3

first unit operation for receiving concentrated solar energy, using heat from the solar energy to drive the first unit operation

Methodology Applied
Scientific EffectEndothermic reaction: Endothermic Reaction

Implementation Method 4

second unit operation for receiving the first set of products from the first unit operation and for producing a second set of products

Methodology Applied
Scientific EffectExothermic reaction: Exothermic Reaction

Data Source

PatentUS9950305B2Solar thermochemical processing system and method
Publication Date: 2018.04.24 BATTELLE MEMORIAL INST
  • US9950305B2 patent drawing
  • US9950305B2 patent drawing
  • US9950305B2 patent drawing

AI summary

A solar thermochemical processing system is disclosed. The system includes a first unit operation for receiving concentrated solar energy. Heat from the solar energy is used to drive the first unit operation. The first unit operation also receives a first set of reactants and produces a first set of products. A second unit operation receives the first set of products from the first unit operation and produces a second set of products. A third unit operation receives heat from the second unit operation to produce a portion of the first set of reactants.