Solar Tracker Beam With Integrated Nozzles for Panel Cleaning and Cooling

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Solution Overview

Problem

Solar panels face inefficiencies due to dirt accumulation and heat, requiring frequent manual cleaning and additional cooling systems, which are costly and labor-intensive.

Innovation Solution

A solar tracker system with a main beam that incorporates a liquid channel for cleaning and a nozzle to spray liquid on the panels, also utilizing air ducts for cooling, integrated into the existing structure to minimize additional components and labor.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If manual cleaning is used, then cleaning effectiveness is achieved, but labor cost and time consumption increase

Engineering Contradiction:
Improvecleaning efficiencyVSAvoidtime for personnel planning and travel
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The solar tracker structure performs cleaning automatically through integrated nozzles that spray liquid onto the panel surfaces, eliminating the need for external manual cleaning operations and enabling self-maintenance capability

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The cleaning system is merged with the solar tracker structure by integrating nozzles and liquid delivery channels into the existing beams, combining two separate functions (tracking and cleaning) into a unified system

Inventive Principle:
Principle #5Merging (Combining)

2Extent of automation

If external cleaning systems are added to trackers, then automatic cleaning is achieved, but installation cost and device complexity increase

Engineering Contradiction:
Improveautomatic cleaning capabilityVSAvoidadditional components and installation requirements
Core Design Contradiction:
Extent of automationVSDevice complexity

Solution Approach 1:

The tracker beams serve multiple functions: structural support for the panels, housing for liquid delivery channels, mounting for nozzles, and integration with the tracking mechanism, eliminating the need for separate cleaning system components

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The cleaning functionality is merged into the existing tracker structure rather than being added as a separate system, reducing overall device complexity by sharing structural components between tracking and cleaning functions

Inventive Principle:
Principle #5Merging (Combining)

3Temperature

If separate cooling systems are installed, then panel cooling is achieved, but material cost and installation labor increase

Engineering Contradiction:
Improvepanel temperature reductionVSAvoidadditional materials and components
Core Design Contradiction:
TemperatureVSQuantity of substance

Solution Approach 1:

The liquid delivery system serves dual purposes: cleaning the panel surfaces and cooling the panels through evaporation and direct contact, eliminating the need for separate cooling system components

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The cleaning and cooling functions are merged into a single liquid delivery system, where the same nozzles and fluid channels perform both cleaning and thermal management functions

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system automatically cleans and cools solar panels, enhancing efficiency by reducing labor and material costs while maintaining optimal performance.

Implementation Method 1

The nozzle is configured to spray the liquid on a collecting surface of the solar panel to clean and cool the solar panel

Methodology Applied
Scientific EffectFluid spray cleaning: Fluid Spray

Implementation Method 2

The nozzle is configured to spray the liquid on a collecting surface of the solar panel to clean and cool the solar panel

Methodology Applied
Scientific EffectEvaporative cooling: Evaporative Cooler

Data Source

PatentUS9016292B1System and method for cleaning and cooling solar panels
Publication Date: 2015.04.28 FIRST SOLAR INC
  • US9016292B1 patent drawing
  • US9016292B1 patent drawing
  • US9016292B1 patent drawing

AI summary

A system and method for cleaning and cooling solar panels are described. A solar tracker includes a main beam for supporting the solar panels, and nozzles coupled to the main beam. The main beam includes a water channel along its interior which supplies water to the nozzles. The nozzles are positioned to spray water on the collecting surfaces of the solar panels to clean and cool them. The solar tracker may also include gutters to reclaim used water. The solar tracker may include air ducts which direct air across the undersides of the solar panels to cool them.