Mass damper for solar tracker

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Solution Overview

Problem

Conventional solar tracking systems are inadequate in optimizing energy conversion from solar panels due to inefficiencies in handling mechanical vibrations and resonant frequencies, leading to potential damage from external factors like wind.

Innovation Solution

A mass damper assembly incorporating a mechanical isolator made of elastic materials like rubber or polymers, which separates the panel rail from the torque tube, causing destructive interference with natural resonant frequencies and reducing mechanical vibrations, thereby preventing oscillations and damage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional solar tracking systems are used, then the structure is simple and easy to manufacture, but mechanical vibrations and resonant frequencies cause potential damage and reduce system reliability

Engineering Contradiction:
Improvesystem reliabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

A mechanical isolator is introduced as an intermediary component between the torque tube and panel rails. This isolator acts as a mediator that reduces mechanical vibrations and resonant frequencies transmitted to the solar panels, thereby improving system reliability without requiring fundamental changes to the overall tracking system structure

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The mechanical isolator changes the dynamic parameters of the system by introducing damping and isolation characteristics. This modifies the resonant frequencies and vibration amplitudes of the tracking system, reducing the harmful effects of wind-induced vibrations while maintaining the basic structural simplicity

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If mechanical isolators are added to reduce vibrations, then system stability improves, but device complexity and manufacturing difficulty increase

Engineering Contradiction:
Improvesystem stabilityVSAvoidease of manufacture
Core Design Contradiction:
Stability of the object's compositionVSEase of manufacture

Solution Approach 1:

The mechanical isolator is designed as a relatively simple, potentially replaceable component that can be manufactured using cost-effective materials and processes. By using simpler isolation elements rather than complex active vibration control systems, the patent maintains ease of manufacture while achieving improved stability

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The vibration isolation function is segmented into discrete mechanical isolators positioned at specific locations between the torque tube and panel rails. This segmentation allows each isolator to be manufactured independently using standard processes, maintaining ease of manufacture while collectively providing system-wide stability improvements

Inventive Principle:
Principle #1Segmentation

3Productivity

If the tracking system is tuned to prevent resonance, then energy conversion efficiency improves, but the system becomes more complex and difficult to adjust

Engineering Contradiction:
Improveenergy conversion efficiencyVSAvoiddevice complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The mechanical isolators provide passive vibration reduction that automatically adapts to operating conditions without requiring active control or complex tuning mechanisms. The isolators self-adjust to the system's dynamic characteristics, improving energy conversion efficiency by reducing vibration losses while maintaining simple, maintenance-friendly architecture

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces mechanical vibrations and oscillations, enhancing the stability and efficiency of solar tracker systems by selectively tuning the tracking system to prevent resonance-induced failures, thus improving energy conversion and panel longevity.

Implementation Method 1

causing destructive interference with natural resonant frequencies and reducing mechanical vibrations

Methodology Applied
Scientific EffectDestructive interference: Interference

Implementation Method 2

A mass damper assembly incorporating a mechanical isolator made of elastic materials like rubber or polymers

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 3

reducing mechanical vibrations, thereby preventing oscillations and damage

Methodology Applied
Scientific EffectDamping: Damping

Data Source

PatentUS10601365B2Mass damper for solar tracker
Publication Date: 2020.03.24 NEXTPOWER LLC
  • US10601365B2 patent drawing
  • US10601365B2 patent drawing
  • US10601365B2 patent drawing

AI summary

In an example, the system has a mechanical isolator comprising an elastic material configured to separate the panel rail from the torque tube cause destructive interference with a natural resonant frequency of the system without the mechanical isolator to reduce a mechanical vibration of the system.