Dual-Axis Solar Tracker Layout for Panel Cooling and Expansion

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Solution Overview

Problem

Existing solar trackers face issues with panel clustering leading to increased temperatures, reduced yield, structural instability, and limited expansion capabilities due to rigid support structures and anchoring systems, which hinder efficient energy capture and increase costs.

Innovation Solution

A solar tracker design featuring photovoltaic panels arranged in rows on multiple levels with spaced alignment and an individual fixing system, incorporating extendible support structures and automatic tilt adjustment, along with enhanced ventilation and anchoring for improved stability and expandability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If photovoltaic panels are clustered in the smallest possible space at a single level, then space utilization is improved, but panel cooling is hindered and temperature increases reducing yield

Engineering Contradiction:
Improvespace utilizationVSAvoidpanel temperature
Core Design Contradiction:
Area of stationary objectVSTemperature

Solution Approach 1:

The patent transitions from single-level panel clustering to multi-level arrangement with panels positioned at different heights and slopes. This spatial dimensionality change allows adequate ventilation space between panels while maintaining high space utilization, directly resolving the contradiction between compact arrangement and cooling efficiency

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The support structure is divided into multiple levels with independent support elements for each panel. This segmentation allows each panel to be independently positioned and cooled, preventing heat accumulation while maintaining compact overall structure

Inventive Principle:
Principle #1Segmentation

2Stability of the object's composition

If panels are fixed with anchors on shafts to prevent expansion, then structural stability is improved, but thermal expansion stresses cause panel damage

Engineering Contradiction:
Improvestructural stabilityVSAvoidpanel integrity
Core Design Contradiction:
Stability of the object's compositionVSStrength

Solution Approach 1:

The patent replaces rigid fixed anchors with dynamic expansion joints and flexible connection elements. These components allow panels to freely expand and contract with temperature changes while maintaining structural stability, resolving the contradiction between stability and thermal stress resistance

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The support structure incorporates elements with changing mechanical properties - rigid at operating temperatures but flexible during thermal expansion. This parameter change allows the structure to adapt to temperature variations without compromising either stability or panel integrity

Inventive Principle:
Principle #35Parameter changes

3Strength

If rigid support structures with frames enclosing panels are used, then structural strength is improved, but panel expansion is restricted generating stresses

Engineering Contradiction:
Improvestructural strengthVSAvoidthermal stress
Core Design Contradiction:
StrengthVSStress or pressure

Solution Approach 1:

The continuous rigid frame is segmented into discrete support elements connected by flexible joints. This segmentation maintains overall structural strength while allowing local thermal expansion, eliminating the stress concentration that occurs in fully enclosed rigid frames

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The support structure combines rigid materials for structural strength with flexible elements for thermal accommodation. This composite approach creates a structure that is both strong and thermally adaptive, resolving the contradiction between strength and stress resistance

Inventive Principle:
Principle #40Composite materials

4Productivity

If dual-axis tracking is implemented, then energy capture is improved, but structural complexity and wind sensitivity increase

Engineering Contradiction:
Improveenergy captureVSAvoidtracker mechanism complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The dual-axis tracking system is segmented into independent rotational modules. Each module handles one axis of rotation, simplifying the control mechanism while maintaining full dual-axis functionality. This modular approach reduces overall system complexity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different parts of the tracker structure have optimized properties for their specific functions - the azimuth axis is designed for horizontal rotation with wind resistance, while the tilt axis is optimized for angular adjustment. This localized optimization reduces overall complexity while maintaining energy capture efficiency

Inventive Principle:
Principle #3Local quality

5Productivity

If large dimensions are used to house more panels, then energy production is improved, but wind stability decreases

Engineering Contradiction:
Improveenergy productionVSAvoidwind stability
Core Design Contradiction:
ProductivityVSStability of the object's composition

Solution Approach 1:

The patent arranges panels in a multi-level three-dimensional configuration rather than expanding horizontally. This vertical dimensionality change increases energy production capacity without increasing the horizontal footprint, thereby maintaining wind stability

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The support structure incorporates counterbalancing elements and optimized center of gravity positioning to counteract wind-induced overturning moments. This allows larger panel configurations to maintain stability against wind loads

Inventive Principle:
Principle #8Anti-weight (Counterweight)

Data Source

PatentUS7763835B2Dual-axis solar tracker mounted on a two-slope grate column
Publication Date: 2010.07.27 ROMEO MANUEL LAHUERTA
  • US7763835B2 patent drawing
  • US7763835B2 patent drawing
  • US7763835B2 patent drawing

AI summary

The invention relates to a solar tracker characterized by having photovoltaic panels arranged in spaced rows at different levels and two slopes, favoring their ventilation and the expansion of the frame; the panels being fixed by means of yokes and clips to a support (3) anchored to the H-shaped frame (4) resting on swivelling supports of a tower having little height supporting the entire structure, its tilt being variable by means of a tension device, the side longitudinal beams (4a) being extendible to house more rows of panels (1) since the remaining structural components, tower, bearings, column and base have been oversized for that purpose.