Solar Tracker Safety Control Using Power Supply Interruption Signals

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Solution Overview

Problem

Conventional solar tracker systems rely on complex and error-prone communication line routing to move solar modules into a safety position during hazardous conditions, which can lead to damage or reduced power production due to potential line breakages and communication failures.

Innovation Solution

A central safety system that detects hazardous events by interrupting and then resuming power supply to the tracker device's control unit, using the power supply as a communication method to actuate the actuator and move the solar module into a predetermined safety position, eliminating the need for separate communication lines and ensuring reliable operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional communication lines are used to control tracker safety position, then the system can communicate control signals, but the system becomes complex and error-prone due to extensive line routing and potential line breakages

Engineering Contradiction:
Improvereliability of safety position controlVSAvoidcomplexity of communication line routing
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the communication function and power supply function into a single integrated system. The power supply lines to the tracker control unit serve dual purposes: providing electrical power and transmitting safety control signals. By merging these two functions, the system eliminates the need for separate communication lines, thereby reducing system complexity while maintaining reliable safety control capability.

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If separate communication lines are used for tracker control, then communication can be established, but the system becomes more vulnerable to line breakages and communication failures

Engineering Contradiction:
Improvereliability of communicationVSAvoidvulnerability to line breakage
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The power supply lines are designed to perform multiple functions simultaneously: delivering electrical power to the tracker control unit and transmitting safety control signals from the central control system. This multi-functionality ensures that the same infrastructure used for normal operation also serves as the communication channel for safety control, eliminating the vulnerability associated with separate communication lines and ensuring reliable operation even under hazardous conditions.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Object-affected harmful factors

If tracker operates in precautionary safe position, then damage prevention is ensured, but power production is reduced due to continuous positioning

Engineering Contradiction:
Improveprotection from environmental damageVSAvoidpower production
Core Design Contradiction:
Object-affected harmful factorsVSProductivity

Solution Approach 1:

The tracker system dynamically adjusts its position based on real-time environmental conditions and received control signals. During normal operation, the tracker operates in its optimal sun-tracking position to maximize power production. When hazardous conditions are detected or safety commands are received, the system quickly transitions to the safe horizontal position. This dynamic positioning capability allows the system to optimize productivity during safe conditions while ensuring protection when needed.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS10627136B2Control of solar tracker device
Publication Date: 2020.04.21 SAINT AUGUSTIN CANADA ELECTRIC
  • US10627136B2 patent drawing
  • US10627136B2 patent drawing
  • US10627136B2 patent drawing

AI summary

The present invention relates to a method for controlling a tracker control unit and, therefore, the tracker device of a solar module of a solar power plant, wherein the tracker device comprises a control unit, an actuator element and a support means for supporting the solar module, comprising the steps of detecting a particular event, interrupting power supply to the control unit of the tracker device for a predetermined time period in reaction to the detection of the particular event, resuming power supply after the predetermined time period and in reaction to the resumed power supply actuating the support means by the actuator element to move the support means into a predetermined position.