Solar-Powered Electric Vault Cover with Battery Storage

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Solution Overview

Problem

Utility vaults in northern climates face temperature drops below freezing, which can cause utilities like water to freeze and suffer damage, necessitating a solution to maintain the temperature above freezing.

Innovation Solution

A solar-powered heater with a battery-powered system, monitored by an alarm and temperature sensor, to maintain a minimum temperature and alert for failures or access, integrated into a vault cover with solar panels and a transmitter for reporting issues.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If a heater is installed in the vault to maintain temperature above freezing, then the temperature is maintained, but the complexity of the system increases due to power supply requirements

Engineering Contradiction:
Improvevault temperatureVSAvoidpower supply system
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The solar panel mounted on the vault cover provides power to the heater through sunlight conversion, making the heating system self-powered without external electrical connections. The battery stores excess solar energy for use during nighttime or cloudy conditions, enabling the system to sustain itself autonomously.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system transitions from a grid-dependent power supply to a solar-powered system with battery storage, fundamentally changing the energy source parameters. This allows the heater to operate independently of external power infrastructure while maintaining temperature control capability.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If monitoring and alarm systems are added to detect failures and access, then the reliability of the system improves, but the device complexity increases

Engineering Contradiction:
Improvesystem reliabilityVSAvoidmonitoring system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The alarm monitor continuously senses system parameters such as battery status, heater operation, and temperature levels. When anomalies are detected (e.g., battery failure, heater malfunction, or unauthorized access), the system automatically triggers audible and visual alarms to notify operators, providing real-time feedback on system health.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The alarm system serves multiple functions: monitoring battery charge levels, detecting heater failures, alerting to unauthorized vault access, and providing general system status reporting. This multi-functionality consolidates several monitoring tasks into a single integrated system, reducing overall complexity despite the added reliability capabilities.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If solar panels and battery are installed on the vault cover, then power supply reliability improves, but the weight of the cover increases

Engineering Contradiction:
Improvepower supply reliabilityVSAvoidvault cover weight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The power supply system is divided into separate functional modules: solar panels for energy generation, battery for energy storage, and control circuitry for power management. This segmentation allows for optimized component selection and placement, distributing weight across the vault cover structure rather than concentrating it in one location.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The vault cover incorporates lightweight composite materials and structural designs that can support the additional weight of solar panels and battery while minimizing overall weight increase. The integration of these components uses optimized mounting structures and material selection to balance structural integrity with weight constraints.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively maintains the temperature above freezing, detects and reports faults, and signals access, ensuring operational integrity of utilities by using solar power and battery storage with a monitoring system.

Implementation Method 1

The approach utilizes a heater that may be solar powered

Methodology Applied
Scientific EffectSolar energy conversion: Photovoltaic Effect

Implementation Method 2

a batter to store and supply power to the heater

Methodology Applied
Scientific EffectBattery energy storage: Battery (electricity)

Implementation Method 3

a heater that may be solar powered to maintain a minimum temperature

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS9932766B2Electric vault cover
Publication Date: 2018.04.03 ELLIS MICHAEL A
  • US9932766B2 patent drawing
  • US9932766B2 patent drawing
  • US9932766B2 patent drawing

AI summary

An approach for creation of an electrical vault cover that is able to generate power that is stored in a battery for use by a heater to maintain the temperature above a minimum in a utility vault.