Solder-Free Stainless Steel Spirits Container for Flavor Preservation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional metal containers for distilled spirits can react with the alcohol, altering its taste and color due to the use of solder and metal, which is undesirable for preserving the quality of the spirits.

Innovation Solution

A stainless steel container is designed with electric resistance welding to eliminate the need for solder, ensuring a non-reactive and non-contaminating storage solution by using a single sheet of stainless steel welded without solder, and sealed with stainless steel top and bottom portions to prevent any adverse reactions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If metal containers with solder are used for storing distilled spirits, then the container provides durability and structural integrity, but the solder and metal react with the alcohol changing the taste and color of the spirits

Engineering Contradiction:
Improvecontainer durabilityVSAvoidtaste and color alteration
Core Design Contradiction:
StrengthVSObject-affected harmful factors

Solution Approach 1:

The invention removes the harmful solder material from the welding process entirely. By using alternative welding methods that do not require solder, the container maintains its metal construction and durability while eliminating the source of chemical reaction with the spirits.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention creates a chemically inert environment within the container by using materials and processes that do not react with the distilled spirits. The welding process is designed to avoid introducing reactive materials, and the interior surface is treated to prevent chemical interactions, effectively creating an inert storage environment.

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

2Reliability

If conventional welding with solder is used to join metal container parts, then the container achieves structural integrity and sealing, but the solder negatively affects the taste of the alcohol

Engineering Contradiction:
Improvecontainer sealingVSAvoidalcohol taste
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The invention replaces the chemical soldering process with an alternative welding method that achieves the same structural and sealing functions without using solder. This substitution eliminates the harmful chemical interaction while maintaining the mechanical integrity and密封性 of the container joints.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Strength

If metal containers are used for distilled spirits storage, then the container provides strength and durability, but the metal reacts with the alcohol affecting both taste and color

Engineering Contradiction:
Improvecontainer durabilityVSAvoidchemical reaction with alcohol
Core Design Contradiction:
StrengthVSObject-generated harmful factors

Solution Approach 1:

The invention employs composite construction where the metal container is lined or coated with non-reactive materials. This composite structure combines the strength and durability of metal with the chemical inertness of materials that do not react with alcohol, effectively preventing harmful chemical reactions while maintaining structural integrity.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The stainless steel container effectively preserves the taste and color of the spirits by avoiding any chemical reactions, providing a durable and secure storage solution that maintains the original flavor and appearance of the distilled spirits.

Implementation Method 1

the container is formed from a sheet of stainless steel that is welded using an electric resistance welding technique

Methodology Applied
Scientific EffectElectric resistance welding: Joule Heating

Data Source

PatentUS11459144B2Container for distilled spirits and method for making the same
Publication Date: 2022.10.04 AMERICANA JV INVESTMENTS INC
  • US11459144B2 patent drawing
  • US11459144B2 patent drawing
  • US11459144B2 patent drawing

AI summary

A container for distilled spirits includes a stainless steel body, stainless steel top element and stainless steel bottom element wherein the body, top element and body element are joined together without solder such that the flavor of the distilled spirits therein is preserved. A method of making the container is also disclosed.