Solder With Ground Bar Stabilizes Position

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Solution Overview

Problem

Existing methods for manufacturing solder with ground bars and coaxial cable arrays face issues with the relative position between ground bars shifting, necessitating adjustments during the manufacturing process.

Innovation Solution

A solder with ground bars is designed to comprise two units, each with a ground bar and a solder layer, where the solder layers are partially joined to stabilize the position, allowing for secure attachment to coaxial cables without requiring adjustments during the manufacturing of the coaxial cable array.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If two separate ground bars with solder layers are used to attach coaxial cables, then the attachment process becomes simpler, but the relative position between the ground bars shifts during manufacturing

Engineering Contradiction:

Improveattachment process simplicityVSAvoidrelative position stability

Core Design Contradiction:

Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent merges two separate ground bars with solder layers into a single integrated solder assembly with ground bars positioned at fixed intervals. The solder layers are joined together to form a unified structure where the ground bars maintain constant relative positions, eliminating the need for separate positioning adjustments during coaxial cable attachment.

Inventive Principle:

Principle #5Merging (Combining)

2Manufacturing precision

If the relative position between ground bars is fixed using a single solder assembly, then manufacturing precision improves, but the device complexity increases

Engineering Contradiction:

Improverelative position stabilityVSAvoidsolder assembly structure

Core Design Contradiction:

Manufacturing precisionVSDevice complexity

Solution Approach 1:

The solder assembly is segmented into multiple units, each comprising a ground bar and an attached solder layer. These segmented units are arranged with their solder layers facing each other and joined together, creating a modular structure that maintains positional stability while remaining manufacturable through standardized assembly processes.

Inventive Principle:

Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration ensures that the relative position between the units remains stable, facilitating efficient and quick manufacturing of coaxial cable arrays by preventing shifts and eliminating the need for adjustments, thereby enhancing production efficiency.

Implementation Method 1

the first solder layer and the second solder layer are molten by heat to join the outer conductors with the ground bars

Methodology Applied

Scientific EffectHeating: Heating

Implementation Method 2

The solder sheet is molten in order to adhere the two ground bars to the plurality of coaxial cables

Methodology Applied

Scientific EffectMelting: Melting

Data Source

PatentUS10992068B2Method for manufacturing solder with ground bar and coaxial cable array

Publication Date: 2021.04.27 PROTERIAL LTD

AI summary

A solder with ground bar includes a first unit and a second unit. The first unit includes a first ground bar and a first solder layer attached to one side of the first ground bar. The second unit includes a second ground bar and a second solder layer attached to one side of the second ground bar. The first unit and the second unit are arranged in such a manner that the first solder layer and the second solder layer face each other. The first solder layer and the second solder layer are partially joined together.